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The Benefits of Using silver plated yarns

Author: Hou

Mar. 03, 2025

Silver coated nylon fibers and associated methods of manufacture ...

USA1 - Silver coated nylon fibers and associated methods of manufacture and use - Google Patents

Silver coated nylon fibers and associated methods of manufacture and use Download PDF

Info

Publication number
USA1
USA1 US12/317,732 USA USA1 US A1 US A1 US A1 US A US A US A US A1 US A1 US A1
Authority
US
United States
Prior art keywords
fabric
silver
nylon
coated
sided
Prior art date
-12-29
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/317,732
Inventor
Edmund Michael Ingle
Bennett James Fisher
Jerry W. Finney
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BRAND SOLUTION Inc
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
-12-29
Filing date
-12-29
Publication date
-07-01
-12-29 Application filed by Individual filed Critical Individual
-12-29 Priority to US12/317,732 priority Critical patent/USA1/en
-07-01 Publication of USA1 publication Critical patent/USA1/en
-01-28 Priority to US13/360,700 priority patent/USA1/en
-02-04 Assigned to BRAND SOLUTION, INC. reassignment BRAND SOLUTION, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: INGLE, EDMUND MICHAEL, MR., FINNEY, JERRY W, MR., FISHER, BENNETT JAMES, MR.
Status Abandoned legal-status Critical Current

Links

  • USPTO
  • USPTO PatentCenter
  • USPTO Assignment
  • Espacenet
  • Global Dossier
  • Discuss
  • BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 title claims abstract description 133
  • silver Inorganic materials 0.000 title claims abstract description 133
  • silver Substances 0.000 title claims abstract description 133
  • nylon Polymers 0.000 title claims abstract description 68
  • method Methods 0.000 title claims abstract description 41
  • manufacturing process Methods 0.000 title claims description 8
  • fabric Substances 0.000 claims abstract description 162
  • fiber Substances 0.000 claims description 34
  • polyester Polymers 0.000 claims description 18
  • coating agent Substances 0.000 claims description 14
  • coating method Methods 0.000 claims description 14
  • plating Methods 0.000 claims description 14
  • test method Methods 0.000 claims description 9
  • retained effect Effects 0.000 claims description 8
  • Cotton Polymers 0.000 claims description 5
  • symptom Diseases 0.000 claims description 5
  • dyeing Methods 0.000 claims description 3
  • Klebsiella pneumoniae Species 0.000 claims description 2
  • Staphylococcus aureus Species 0.000 claims description 2
  • acid Substances 0.000 claims description 2
  • disperse dyeing Methods 0.000 claims description 2
  • Nylon Substances 0.000 abstract description 40
  • anti-microbial effect Effects 0.000 abstract description 13
  • Spandex Polymers 0.000 abstract description 7
  • spandex Substances 0.000 abstract description 5
  • antimicrobial Substances 0.000 abstract description 3
  • textile Substances 0.000 description 24
  • film Substances 0.000 description 21
  • substrate Substances 0.000 description 14
  • metal Inorganic materials 0.000 description 10
  • metal Substances 0.000 description 10
  • process Effects 0.000 description 9
  • treatment Methods 0.000 description 9
  • Polyamide Substances 0.000 description 7
  • polyamide Polymers 0.000 description 7
  • dye Substances 0.000 description 6
  • -1 yarn Substances 0.000 description 6
  • synthetic fiber Polymers 0.000 description 5
  • synthetic fiber Substances 0.000 description 5
  • Bacteria Species 0.000 description 4
  • Nylon 6 Polymers 0.000 description 4
  • mixture Substances 0.000 description 4
  • polymer Polymers 0.000 description 4
  • topical effect Effects 0.000 description 4
  • additive Substances 0.000 description 3
  • chemical substances by application Substances 0.000 description 3
  • evaporation Methods 0.000 description 3
  • evaporation Effects 0.000 description 3
  • polyolefin Polymers 0.000 description 3
  • washing Methods 0.000 description 3
  • wool Anatomy 0.000 description 3
  • Wound Diseases 0.000 description 2
  • binding agent Substances 0.000 description 2
  • biocidal effect Effects 0.000 description 2
  • colorant Substances 0.000 description 2
  • compounds Chemical class 0.000 description 2
  • construction Methods 0.000 description 2
  • dual effect Effects 0.000 description 2
  • effects Effects 0.000 description 2
  • knitting Methods 0.000 description 2
  • material Substances 0.000 description 2
  • metals Chemical class 0.000 description 2
  • microbiacidal effect Effects 0.000 description 2
  • polyethylene terephthalate Polymers 0.000 description 2
  • polyethylene terephthalate Substances 0.000 description 2
  • polyurethane Substances 0.000 description 2
  • polyurethane Polymers 0.000 description 2
  • reductive effect Effects 0.000 description 2
  • soil Substances 0.000 description 2
  • spinning Methods 0.000 description 2
  • static effect Effects 0.000 description 2
  • Boehmeria nivea Species 0.000 description 1
  • ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
  • Cannabis sativa Species 0.000 description 1
  • Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
  • Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
  • Dry skin Diseases 0.000 description 1
  • Odontesthes regia Species 0.000 description 1
  • Polyethylene Substances 0.000 description 1
  • Polyethylene glycol Substances 0.000 description 1
  • Polypropylene Substances 0.000 description 1
  • Rayon Polymers 0.000 description 1
  • UV stabilizer Substances 0.000 description 1
  • Wounds and injury Diseases 0.000 description 1
  • acetic acid derivatives Chemical class 0.000 description 1
  • acrylic thermoplastic Polymers 0.000 description 1
  • action Effects 0.000 description 1
  • anti-bacterial effect Effects 0.000 description 1
  • antioxidant agent Substances 0.000 description 1
  • antistatic agent Substances 0.000 description 1
  • approach Methods 0.000 description 1
  • aromatic polyamide Polymers 0.000 description 1
  • athletic effect Effects 0.000 description 1
  • barrier function Effects 0.000 description 1
  • beneficial effect Effects 0.000 description 1
  • block copolymer Polymers 0.000 description 1
  • body temperature Effects 0.000 description 1
  • boron Inorganic materials 0.000 description 1
  • brightening Methods 0.000 description 1
  • camo Nutrition 0.000 description 1
  • change Effects 0.000 description 1
  • chanvre indien Nutrition 0.000 description 1
  • copolymer Polymers 0.000 description 1
  • discoloration Methods 0.000 description 1
  • drying Methods 0.000 description 1
  • electricity Effects 0.000 description 1
  • fibreglass Substances 0.000 description 1
  • filler Substances 0.000 description 1
  • hemp Substances 0.000 description 1
  • homopolymer Polymers 0.000 description 1
  • improvement Effects 0.000 description 1
  • incorporation Methods 0.000 description 1
  • inorganic fiber Substances 0.000 description 1
  • killing effect Effects 0.000 description 1
  • long-lasting effect Effects 0.000 description 1
  • lubricant Substances 0.000 description 1
  • medical product Drugs 0.000 description 1
  • melt spinning Methods 0.000 description 1
  • melting Effects 0.000 description 1
  • melting Methods 0.000 description 1
  • metal ion Inorganic materials 0.000 description 1
  • metal particle Substances 0.000 description 1
  • monomer Substances 0.000 description 1
  • nucleating agent Substances 0.000 description 1
  • particle Substances 0.000 description 1
  • pigment Substances 0.000 description 1
  • poly(methyl methacrylate) Polymers 0.000 description 1
  • polybutylene Polymers 0.000 description 1
  • polyether Polymers 0.000 description 1
  • polyethylene Polymers 0.000 description 1
  • polyethylene glycol Polymers 0.000 description 1
  • polypropylene Polymers 0.000 description 1
  • polyvinyl chloride Polymers 0.000 description 1
  • polyvinyl chloride Substances 0.000 description 1
  • positive effect Effects 0.000 description 1
  • processing Methods 0.000 description 1
  • rayon Substances 0.000 description 1
  • repellent Effects 0.000 description 1
  • repellent Substances 0.000 description 1
  • reversible effect Effects 0.000 description 1
  • salts Chemical class 0.000 description 1
  • solid Substances 0.000 description 1
  • substance Substances 0.000 description 1
  • supplemental effect Effects 0.000 description 1
  • surface treatment Methods 0.000 description 1
  • terpolymer Polymers 0.000 description 1
  • ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
  • testing method Methods 0.000 description 1
  • XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
  • weaving Methods 0.000 description 1

Classifications

    • A'HUMAN NECESSITIES
    • A47'FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G'HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00'Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/007'Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows comprising deodorising, fragrance releasing, therapeutic or disinfecting substances
    • A'HUMAN NECESSITIES
    • A61'MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K'PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K33/00'Medicinal preparations containing inorganic active ingredients
    • A61K33/24'Heavy metals; Compounds thereof
    • A61K33/38'Silver; Compounds thereof
    • A'HUMAN NECESSITIES
    • A61'MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K'PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00'Medicinal preparations characterised by special physical form
    • A61K9/70'Web, sheet or filament bases ; Films; Fibres of the matrix type containing drug
    • A61K9/'Drug-containing films, membranes or sheets
    • C'CHEMISTRY; METALLURGY
    • C23'COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C'COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00'Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16'Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/'Process or apparatus
    • C23C18/'Process or apparatus coating on selected surface areas
    • C23C18/'Process or apparatus coating on selected surface areas plating on one side
    • C'CHEMISTRY; METALLURGY
    • C23'COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C'COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00'Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16'Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18'Pretreatment of the material to be coated
    • C23C18/20'Pretreatment of the material to be coated of organic surfaces, e.g. resins
    • C23C18/28'Sensitising or activating
    • C23C18/285'Sensitising or activating with tin based compound or composition
    • C'CHEMISTRY; METALLURGY
    • C23'COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C'COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00'Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16'Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31'Coating with metals
    • C23C18/42'Coating with noble metals
    • D'TEXTILES; PAPER
    • D06'TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M'TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00'Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/83'Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
    • D'TEXTILES; PAPER
    • D06'TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M'TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00'Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • D'TEXTILES; PAPER
    • D06'TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M'TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00'Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/16'Processes for the non-uniform application of treating agents, e.g. one-sided treatment; Differential treatment
    • D'TEXTILES; PAPER
    • D06'TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M'TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M/00'Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M/16'Synthetic fibres, other than mineral fibres
    • D06M/30'Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M/34'Polyamides
    • Y'GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10'TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T'TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00'Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20'Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/'Coating or impregnation functions biologically [e.g., insect repellent, antiseptic, insecticide, bactericide, etc.]

Definitions

  • the invention relates to methods of making and utilizing silver coated nylon fabrics.
  • the invention also relates to overcoming the existing technological barriers for dyeing silver coated nylon fabrics.
  • Prior silver coated nylon fabrics were 100% nylon and the surface was 100% silver coated following the fabric manufacturing process. Such fabrics are not suitable for end uses because of the critical obstacle of consumer desire for color in apparel. The fabrics currently available do not allow the application of color because 100% silver coated nylon fabric can not hold dyes.
  • this invention involves creating silver coated nylon fabrics by incorporating the silver during or after the fabric making process, thereby adding color dyes to the non silver plated fibers.
  • Silver coated fabrics utilized in this invention use as an antimicrobial thermally conductive and electrically conductive fabric.
  • the textile fabric, of the present invention possesses a silver coating that remains on the surface of the fabric, retaining its characteristics for the life of the yarn. It is not subject to loss of effectiveness after a substantial number of standard washings and dryings. Accordingly, the invention encompasses silver coating of two sided, colored and multi fiber fabrics.
  • Silver has also been applied topically to fabrics as an antimicrobial agent but the process has lacked efficacy because the % of silver is generally less than 3%, the fabrics are not conductive because there is not a 100% coating of silver. These fabrics can be dyed but do not have the thermal conductivity or electrical conductivity of 100% silver plated fabrics.
  • Other companies have added silver in the synthetic fiber manufacturing process, allowing the fibers to be dyed but the amount of silver in the polymer is generally less than 3%. These fibers are dyeable but are not thermally or electrically conductive and are not as effective in killing bacteria due to the low concentration of silver.
  • micro biocides have been adapted for incorporation within melt spun synthetic fibers, as taught within Japanese unexamined Patent Application No. H11-, which is herein incorporated by reference in it's entirety. Although these fabrics can be dyed, they still suffer from drawbacks including the inability to conduct electricity, and ineffective antimicrobial activity.
  • Topical treatment with silver or other metallic substrate has been successfully applied to fabrics that without washing are somewhat durable.
  • these silver-based agents provide relatively good, semi-durable, antimicrobial properties, they tend not to produce the desired long-lasting, wash-resistant, silver-based antimicrobial textile.
  • these fabrics tend to lack the thermal and electrical conductive properties of electrolessly silver plated fabrics.
  • Silver coated nylon/non-nylon fabrics are desirable for textile applications, particularly if one wants the full biocidal strength of a silver coated nylon, yet needs the hand and color for normal textile uses.
  • Such a combination fabric permits treatment of a fabric's individual fibers prior to or after, weaving and knitting, in order to provide greater versatility to the target yarn without altering its physical characteristics.
  • Such a 'combination' fabric must prove to be wash durable, particularly for apparel fabrics, in order to be functionally acceptable. Further, it is highly desirable for such a metalized treatment to be electrically conductive on the target fabric, yarn, and/or film surface. With the presence of metals and metal ions, a wash durable, antimicrobial, dyeable and electrically conductive treatment has not been previously available in the past. Such an improvement would thus provide an important advancement within the fabric and textile art. Although antimicrobial activity is one desired characteristic of the inventive metal-treated fabric, or film, this is not a required property of the inventive article. Odor-reduction, thermal conductivity, distinct colorations, reduced discolorations, improved yarn and/or fabric strength, resistance to sharp edges, etc., are all either individual or aggregate properties which may be accorded the user of such an inventive treated yarn, fabric, or film.
  • the fabric is comprised of two or more fibers, one of which is silver coated, and the other which is not silver coated. These fibers can be combined such that the silver coated fiber is predominantly on one side and the other non-silver coated fibers are on the reverse.
  • a further object of the invention is to provide a textile, fabric or film that is electrically conductive and thermally conductive on one side so as to aid in the transportation and dissipation of heat and static build up while at the same time looking and feeling like a normal textile, fabric or film on the other side.
  • the side of the textile, fabric, or film with the silver coating is nylon.
  • nylon and electrolessly plating the nylon side with silver
  • the use of nylon provides a textile, fabric or film that is far more durable than the corresponding topical treatment of textiles, fabrics or films with binders (which are subsequently treated with silver or another metal).
  • the fabric is not altered in terms of drape, and the non silver plated fiber or fibers of the fabric still have the same hand before being treated
  • the effect is pronounced when a two sided material such as un-plated polyester on the exterior of the garment (i.e., the side furthest away from the skin) is used.
  • the exterior side of the fabric can aid in the wicking of the moisture across the fabric by capillary action and or surface treatments.
  • the wearer can safely wear an aesthetic garment that can be dyed or printed on the non silver plated side, and worn with the printed or dyed fabric away from the skin.
  • the fabric can be constructed in a manner that disguises the fact that there is a silver coated side to the garment.
  • this invention encompasses a textile, fabric, or film that has two or more components, with at least one of the components being made of nylon.
  • the fabric is electrolessly plated, but only the nylon takes on the silver. The other components of the textile, fabric or film remain untreated.
  • the textile, fabric, or film is comprised of individual fibers, with at least one of the fibers being nylon.
  • the finish is adhered to at least one portion of the surface of the substrate and the electrolessly plated silver finish is integrally retained on the nylon surface of the substrate. Even after a plurality of washes as performed in accordance with the wash procedure of AATCC Test Method 130-, an amount of at least 65% of the amount of silver finish remains present on nylon portion of the surface of said substrate.
  • the wash durability test noted above is standard and, as will be well appreciated by one of ordinary skill in this art, is not intended to be a required or limitation within this invention.
  • Such a test method merely provides a standard which, upon 30 washes in accordance with such, the inventive treated substrate will not lose an appreciable amount of its electrically conductive metal treatment.
  • wash durability will be maintained after 15 washes, after 20 washes, and alternatively 30 washes, all in accordance with the AATCC Test Method noted above.
  • the metal finish is a solid finish on the nylon, such a finish which is noticeable by touch. Additionally, instrumental analysis can detect the actual conductivity of the fabric. In one embodiment an ohm meter can be used.
  • the electrolessly silver plating enhances the feeling of the fabric and provides the desirable characteristics noted above.
  • the inventive dual purpose fabric, textile or film exhibits appreciable electrical conductivity (due to the 100% coating of the silver coated nylon fibers which are present throughout the target substrate) as measured by attaching a two-inch by two-inch fabric specimen to two electrodes and applying a voltage gradient of about 100 volts per inch through the fabric (i.e., in accordance with AATCC Test Method 76-).
  • the measured resistance in ohms per square inch should be a minimum of 10 in order to provide a substantially electrically conductive fabric.
  • polyamides such as nylon 6 and nylon 6.6
  • Natural or synthetic fiber may be utilized as the base for coating the fabric, textile or film with silver as long as the other fiber can be dyed so the resulting substrate can hold color.
  • natural (cotton, wool, and the like) or synthetic fibers may constitute one part of the target substrate, either by itself or in any combinations or mixtures.
  • Synthetics, naturals, or blends or combinations thereof can be used.
  • One embodiment uses at least 5% polyamides, such as nylon 6 and nylon 6.6, as the silver coated fiber.
  • polyolefins such as polyethylene, polypropylene, and polybutylene
  • halogenated polymers such as polyvinyl chloride
  • polyesters such as polyethylene terephthalate, polyester/polyethers, polyurethane, as well as spandex/elastane (block copolymer of polyurethane and polyethylene glycol) homopolymers, copolymers, or terpolymers in any combination of such monomers, and the like
  • polyethylene terephthalate a polyester
  • the target fabric may be coated with any number of different films, including those listed in greater detail below.
  • the invention allows the non silver coated fibers in the substrate to be dyed or colored to provide other aesthetic features for the end user with any type of colorant, such as, for example, poly(oxyalkylenated) colorants, as well as pigments, dyes, tints, and the like.
  • Other additives may also be present on and/or within the target fabric or yarn, including antistatic agents, brightening compounds, nucleating agents, antioxidants, UV stabilizers, fillers, permanent press finishes, softeners, lubricants, curing accelerators, and the like.
  • soil release agents which improve the wettability and washability of the fabric.
  • Other finishes such as soil release agents may be employed and include those which provide hydrophilicity of the surface of polyester. With such a modified surface, again, the fabric imparts improved comfort to a wearer by wicking moisture.
  • other potential additives and/or finishes may include water repellent fluorocarbons and their derivatives.
  • treatment comprises at least 2%, alternatively 3%, or alternatively 5% of polyamide material such as nylon 6 or nylon 6.6 so that this component of the substrate can be electrolessly plated with metal.
  • silver provides good overall desired characteristics, such as, good antimicrobial and/or odor reducing characteristics, and, most importantly, wash durability on the target substrate as well as electrical and thermal conductivity. It is contemplated that other metals may also be suitable for their desired characteristics.
  • silver particle is intended to encompass any compound which comprises of silver in its elemental or ionic state (thus Ag° or Ag+ may be present).
  • Metal salts may also be present in some amount either in a pure state, or reduced to produce the desired metal particles.
  • the selected substrate can be a combination of a polyamide yarn such as nylon 6 or nylon 6.6 and other fibers, or a fabric comprising individual fibers or yarns (with the ability of the polyamide fibers to be electrolessly silver plated).
  • the non polyamide individual fibers or yarns may be of any typical source for utilization within fabrics, including natural fibers (cotton, wool, ramie, hemp, linen, and the like), synthetic fibers (polyolefins, polyesters, polyaramids, acetates, rayon, acrylics, spandex/elastane and the like), and inorganic fibers (fiberglass, boron fibers, and the like).
  • the target yarn may be of any denier, may be of multi- or mono-filament, may be false-twisted or twisted, or may incorporate multiple denier fibers or filaments into one single yarn through twisting, melting, spun and the like.
  • the target fabrics may be produced of the same types of yarns discussed above, including any blends thereof. Such fabrics may be of any standard construction, including knit, woven, or non-woven forms.
  • inventive fabrics may also be utilized in any suitable application, including, without limitation, apparel, upholstery, bedding, wiping cloths, towels, gloves, rugs, floor mats, drapery, napery, bar runners, textile bags, awnings, vehicle covers, boat covers, tents, and any similar applications.
  • the polyamide/other fiber substrates can be electrolessly silver plated either before or after the fabric is dyed.
  • Silver coated nylon and another non-coated fiber were warp knitted together so that the nylon fibers were on one side of the fabric and the polyester fibers were on the other.
  • the fabric was electrolessly silver coated and the result was a fabric that was silver coated on one side, for example on the nylon fiber side, and the other side was untouched by the silver and retained its color for dying at a later stage.
  • silver coated yarn can be knit with non-silver coated yarn so that the silver yarn is predominantly on one side of the fabric and the other side is comprised of predominantly the non-silver coated yarn, which can be dyed after the garment has been made.
  • a warp knit fabric comprised of polyester filament yarn on one side and nylon filament yarn on the other was constructed.
  • the double-sided fabric construction was used so that the polyester showed predominately on one side of the fabric and the nylon yarn showed predominantly on the other side of the fabric.
  • the fabric weight was approximately 3.6 ounces per square yard before the silver plating process and comprised by weight of approximately 50% polyester and 50% nylon.
  • a fabric was used, that had already been disperse dyed, prior to electrolessly silver plating the nylon in the fabric.
  • the dyed fabric was processed using an electrolessly silver plating process that deposited approximately 17% silver onto the nylon fibers.
  • the garment Prior to electrolessly plating the fabric, the garment was scoured and then chemically treated to sensitize the nylon fibers and enhance the plating process.
  • the fabric was washed thoroughly after the plating to remove any residual chemicals from the process. Once washed, the fabric was dried and rolled onto a tube for further processing.
  • This fabric was cut and sewn into tee shirts, suitable for athletes.
  • the tee-shirts were cut in such a manner that allowed the dyed side of the double sided fabric to be on the outside of the garment and the silver coated nylon side to be on the inside of the garment.
  • a seamless tank top garment was produced using two types of yarn.
  • One yarn a 70 denier nylon yarn, was knitted to the outside of the garment.
  • the other yarn was a covered yarn' comprised of 30 denier silver coated nylon yarn which was wrapped around a core yarn of 20 denier spandex. This covered yarn was knitted on the inside of the garment.
  • the silver coated nylon covered yarn was predominately on the inside of the garment.
  • This method of manufacture produced a garment that has the silver on the inside of the fabric, or in other words against the wearer's skin. The garment was then dyed to the desired color.
  • the durable silver coated yarn not only retains its integrity over the target fabric surface, but also continues to provide effective antimicrobial treatment, thermal properties and electrical conductive properties as well.
  • the invention relates to a two sided fabric that comprises a first side and a second side, wherein the first side comprises nylon fibers coated with silver and the second side being a non nylon fiber that has not been coated with silver.
  • first side comprises nylon fibers coated with silver
  • second side being a non nylon fiber that has not been coated with silver.
  • three or more fiber types can be used in one fabric.
  • the second side is a filament polyester yarn or a spun polyester yarn or spun polyester and cotton yarn blend.
  • the first side cannot be dyed with color using normal dye procedures.
  • normal dye procedures it is meant disperse dyeing and/or acid dyeing.
  • the second side can be dyed using normal dye procedures.
  • the fabric is very durable so that silver is integrally retained with the nylon fibers so that after 30 washes, as performed in accordance with wash procedure of AATCC test method 130-, at least 65% of the silver on the first side is retained relative to an amount of silver on the first side prior to any wash. In a variation, at least 75% of the silver on the first side is retained relative to an amount of silver on the first side prior to any wash under the same conditions. In a further variation, at least 85% of the silver on the first side is retained relative to an amount of silver on the first side prior to any wash.
  • the first side with the silver coated fiber is electrically conductive.
  • the silver is present in an amount that allows between 1 amp of current at 24 volts to 100 amps of current at 24 volts over one square meter of fabric.
  • the silver may be present in an amount that allows between 10 amps of current at 24 volts to 75 amps of current at 24 volts over one square meter of fabric.
  • the silver may be present in parallel of in series to attain this current at the specified voltage.
  • the silver on said first side is applied electrolessly.
  • the silver may be applied electrolytically.
  • the said first side of the fabric is thermally more conductive than the second side.
  • the fabric on one side is 100% nylon fabric.
  • the invention relates to a method of manufacturing a two sided fabric that is silver coated on a first side and not silver coated on a second side, wherein the method comprises using a method selected from the group consisting of a non-woven method, a warp knit method, a circular knit method and a woven method to produce a base fabric that has a nylon fiber on the first side and a non-nylon fiber on the second side wherein the base fabric is then processed by electrolessly silver plating the base fabric so that to produce the two sided fabric that has nylon fibers coated with silver on the first side and non nylon fibers without a silver coating on the second side.
  • the base fabric can be dyed prior to the electrolessly silver plating step.
  • the fabric can also be dyed if an electrolytic silver plating step is used.
  • the first side of the two sided fabric exhibits a log kill rate for Staphylococcus aureus of at least 1.5 and a log kill rate for Klebsiella pneumoniae of at least 1.5 after 30 washes as performed in accordance with wash procedure AATCC Test Method 130-.
  • the first side has between about 8% by weight silver and 35% by weight silver.
  • the first side has between about 15 and 25% by weight silver, or alternatively between about 18 and 22% silver.
  • the fabric of the invention can be used for any of a plurality of items.
  • the fabric can be used in any athletic gear, including tee-shirts, shorts and sweatpants. It is also easily applicable to pants or dresses, for socks, for nightwear such as nightgowns and/or pajamas, for bed sheets and/or pillowcases, for shorts, for underwear, for undergarments such as bras, or the fabric can be used in any of a plurality of other items.
  • the fabric can also be used as a medical garment.
  • the fabric can be used to alleviate symptoms from shingles.
  • the method of alleviating pain symptoms from shingles in an individual comprises wearing an article of clothing comprising a two sided fabric with an inside and an outside, the inside of the fabric contacts the individual and comprises a nylon fiber coated with silver, the outside does not contact the individual and comprises a non-nylon fiber without a silver coating.
  • the fabric can be used to alleviate symptoms on a burn victim.
  • the method of alleviating pain symptoms from burns in an individual can be used to alleviate symptoms on a burn victim.

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Abstract

Silver coated nylon fibers are disclosed that can be used to make fabrics that are silver coated on one side of the fabric. Silver coated nylon fabrics provide an antimicrobial surface which remains on the surface and retains its antimicrobial characteristic until destroyed. The methods of adherence of the silver to the nylon fabric may be performed in a number of ways. The creation of a single fabric with one side silver coated and the other side being dyed or left natural is encompassed within this invention. In addition there can be more than two yarns creating the fabric such as the use of spandex to provide a more elastic garment.

Description

    FIELD OF THE INVENTION
  • The invention relates to methods of making and utilizing silver coated nylon fabrics. The invention also relates to overcoming the existing technological barriers for dyeing silver coated nylon fabrics. Prior silver coated nylon fabrics were 100% nylon and the surface was 100% silver coated following the fabric manufacturing process. Such fabrics are not suitable for end uses because of the critical obstacle of consumer desire for color in apparel. The fabrics currently available do not allow the application of color because 100% silver coated nylon fabric can not hold dyes. Conversely, this invention involves creating silver coated nylon fabrics by incorporating the silver during or after the fabric making process, thereby adding color dyes to the non silver plated fibers. Silver coated fabrics utilized in this invention use as an antimicrobial thermally conductive and electrically conductive fabric. The textile fabric, of the present invention, possesses a silver coating that remains on the surface of the fabric, retaining its characteristics for the life of the yarn. It is not subject to loss of effectiveness after a substantial number of standard washings and dryings. Accordingly, the invention encompasses silver coating of two sided, colored and multi fiber fabrics.
  • DISCUSSION OF THE PRIOR ART
  • Silver kills hundreds of different types of bacteria and has been used for years in the medical field due to its antibacterial efficacy. There are many examples of present day medical products which utilize 100% silver coated nylon fabrics. These fabrics are used to treat burn victims and patients with open wounds to inhibit the growth of bacteria and kill any bacteria already in the wound. Silver has also been applied topically to fabrics as an antimicrobial agent but the process has lacked efficacy because the % of silver is generally less than 3%, the fabrics are not conductive because there is not a 100% coating of silver. These fabrics can be dyed but do not have the thermal conductivity or electrical conductivity of 100% silver plated fabrics. Other companies have added silver in the synthetic fiber manufacturing process, allowing the fibers to be dyed but the amount of silver in the polymer is generally less than 3%. These fibers are dyeable but are not thermally or electrically conductive and are not as effective in killing bacteria due to the low concentration of silver.
  • It would be extremely beneficial to generate effective permanent antimicrobial characteristics for film or textile surfaces, particularly on apparel fabrics, while maintaining the ability to add color to these fabrics.
  • In addition, silver-containing nylon fiber and fabrics are available commercially for electromagnetic shielding. Micro biocides have been adapted for incorporation within melt spun synthetic fibers, as taught within Japanese unexamined Patent Application No. H11-, which is herein incorporated by reference in it's entirety. Although these fabrics can be dyed, they still suffer from drawbacks including the inability to conduct electricity, and ineffective antimicrobial activity.
  • Previously, attempts to apply these specific micro-biocides on the surfaces of fabrics and yarns have been unsuccessful. The dyeable fabrics as previously manufactured had a durability issue if treatment was topical and antimicrobial efficacy drawbacks (i.e., the kill rate above 99%/log kill rate ratio is over 2.0) if silver was added to the polymer prior to spinning. The topical approach of applying silver, with or without binders or the melt spinning of polymers with silver additives dosed in prior to spinning, generated fabric with a very low percentage of silver (or other equivalent biocidal metal). Thus, using the old methodology, the efficacy is much less than the electrolessly deposited silver coated nylon.
  • Topical treatment with silver or other metallic substrate has been successfully applied to fabrics that without washing are somewhat durable. Although these silver-based agents provide relatively good, semi-durable, antimicrobial properties, they tend not to produce the desired long-lasting, wash-resistant, silver-based antimicrobial textile. Moreover, these fabrics tend to lack the thermal and electrical conductive properties of electrolessly silver plated fabrics. Silver coated nylon/non-nylon fabrics are desirable for textile applications, particularly if one wants the full biocidal strength of a silver coated nylon, yet needs the hand and color for normal textile uses. Such a combination fabric permits treatment of a fabric's individual fibers prior to or after, weaving and knitting, in order to provide greater versatility to the target yarn without altering its physical characteristics. Such a 'combination' fabric must prove to be wash durable, particularly for apparel fabrics, in order to be functionally acceptable. Further, it is highly desirable for such a metalized treatment to be electrically conductive on the target fabric, yarn, and/or film surface. With the presence of metals and metal ions, a wash durable, antimicrobial, dyeable and electrically conductive treatment has not been previously available in the past. Such an improvement would thus provide an important advancement within the fabric and textile art. Although antimicrobial activity is one desired characteristic of the inventive metal-treated fabric, or film, this is not a required property of the inventive article. Odor-reduction, thermal conductivity, distinct colorations, reduced discolorations, improved yarn and/or fabric strength, resistance to sharp edges, etc., are all either individual or aggregate properties which may be accorded the user of such an inventive treated yarn, fabric, or film.
  • DESCRIPTION OF THE INVENTION
  • This application discloses fabrics which selectively exhibit antimicrobial characteristics. In one aspect of the invention, the fabric is comprised of two or more fibers, one of which is silver coated, and the other which is not silver coated. These fibers can be combined such that the silver coated fiber is predominantly on one side and the other non-silver coated fibers are on the reverse.
  • It is an object of the invention to provide a simple and effective manner of providing a coating on one side of a textile, fabric, or film with silver (or another metal) without coating the other side of the textile, fabric or film. This will allow the other side of the textile, fabric or film to be dyed or left in its natural state. A further object of the invention is to provide a textile, fabric or film that is electrically conductive and thermally conductive on one side so as to aid in the transportation and dissipation of heat and static build up while at the same time looking and feeling like a normal textile, fabric or film on the other side.
  • In one embodiment, the side of the textile, fabric, or film with the silver coating is nylon. One of the benefits of the present invention is that the use of nylon (and electrolessly plating the nylon side with silver) provides a textile, fabric or film that is far more durable than the corresponding topical treatment of textiles, fabrics or films with binders (which are subsequently treated with silver or another metal). In an embodiment, after plating, the fabric is not altered in terms of drape, and the non silver plated fiber or fibers of the fabric still have the same hand before being treated
  • In addition, when the textile or fabric that has been electrolessly silver plated and cut and sewn into garments with the silver side of the fabric against the skin, wearers identify a positive effect on the wearer in terms of moving moisture off of the skin. This movement and evaporation of moisture from the skin is a result of the silver coated fibers reaching body temperature very rapidly due to the inherent thermal conductivity of silver. In addition, silver does not absorb moisture and unlike some fibers, such as cotton and wool, is not hydrophilic. The silver covers 100% of the surface of the nylon fibers and by accelerating the evaporation process, cools the wearer. Thus, the evaporation process is accelerated and the moisture that the wearer generates does not get absorbed by the silver coated nylon. The effect is pronounced when a two sided material such as un-plated polyester on the exterior of the garment (i.e., the side furthest away from the skin) is used. The exterior side of the fabric can aid in the wicking of the moisture across the fabric by capillary action and or surface treatments. In this embodiment, not only is there dissipation of heat from the wearer, but the wearer can safely wear an aesthetic garment that can be dyed or printed on the non silver plated side, and worn with the printed or dyed fabric away from the skin. The fabric can be constructed in a manner that disguises the fact that there is a silver coated side to the garment.
  • Due to the nature of electrolessly plated nylon, the fabric can be washed in accordance with wash procedure AATCC test method 130- for a plurality of washings and there is no measurable change in the surface of the silver coating. This demonstrates the ability of the textile, fabric, or film to perform in the same manner as when the product was first made. In one variation, the fabric can be washed 100 times without losing its effectiveness. Accordingly, in one embodiment, this invention encompasses a textile, fabric, or film that has two or more components, with at least one of the components being made of nylon. The fabric is electrolessly plated, but only the nylon takes on the silver. The other components of the textile, fabric or film remain untreated. Thus, the textile, fabric, or film is comprised of individual fibers, with at least one of the fibers being nylon. The finish is adhered to at least one portion of the surface of the substrate and the electrolessly plated silver finish is integrally retained on the nylon surface of the substrate. Even after a plurality of washes as performed in accordance with the wash procedure of AATCC Test Method 130-, an amount of at least 65% of the amount of silver finish remains present on nylon portion of the surface of said substrate. The wash durability test noted above is standard and, as will be well appreciated by one of ordinary skill in this art, is not intended to be a required or limitation within this invention. Such a test method merely provides a standard which, upon 30 washes in accordance with such, the inventive treated substrate will not lose an appreciable amount of its electrically conductive metal treatment. In an embodiment, such wash durability will be maintained after 15 washes, after 20 washes, and alternatively 30 washes, all in accordance with the AATCC Test Method noted above.
  • Due to the multifiber component of the textile, fabric, or film, the combination of silver plated application to the nylon fibers does not exhibit any undesirable effects on the hand or drape of the target fabric itself. The metal finish is a solid finish on the nylon, such a finish which is noticeable by touch. Additionally, instrumental analysis can detect the actual conductivity of the fabric. In one embodiment an ohm meter can be used. The electrolessly silver plating enhances the feeling of the fabric and provides the desirable characteristics noted above.
  • Furthermore, the inventive dual purpose fabric, textile or film exhibits appreciable electrical conductivity (due to the 100% coating of the silver coated nylon fibers which are present throughout the target substrate) as measured by attaching a two-inch by two-inch fabric specimen to two electrodes and applying a voltage gradient of about 100 volts per inch through the fabric (i.e., in accordance with AATCC Test Method 76-). The measured resistance in ohms per square inch should be a minimum of 10 in order to provide a substantially electrically conductive fabric.
  • Nowhere within the prior art has such a specific treated dual purpose fabric, textile or film or method of making thereof been disclosed, utilized, or fairly suggested. Others have produced a product (marketed under the trade name X-STATIC®) which is a nylon yarn electrolessly plated with a silver coating on the 100% of the nylon yarn. This yarn is highly electrically conductive and can be utilized for static charge dissipation but cannot be dyed.
  • Any combinations of polyamides, such as nylon 6 and nylon 6.6, can be used with other fibers. Natural or synthetic fiber may be utilized as the base for coating the fabric, textile or film with silver as long as the other fiber can be dyed so the resulting substrate can hold color. Thus, natural (cotton, wool, and the like) or synthetic fibers (polyester, polyolefin, spandex and the like) may constitute one part of the target substrate, either by itself or in any combinations or mixtures. Synthetics, naturals, or blends or combinations thereof can be used. One embodiment uses at least 5% polyamides, such as nylon 6 and nylon 6.6, as the silver coated fiber. As for the other yarn types, for instance, and without intending any limitations therein, polyolefins, such as polyethylene, polypropylene, and polybutylene, halogenated polymers, such as polyvinyl chloride, polyesters, such as polyethylene terephthalate, polyester/polyethers, polyurethane, as well as spandex/elastane (block copolymer of polyurethane and polyethylene glycol) homopolymers, copolymers, or terpolymers in any combination of such monomers, and the like, may be utilized within this invention. In one embodiment polyethylene terephthalate (a polyester) can be used as the other fiber in the substrate.
  • Additionally, the target fabric may be coated with any number of different films, including those listed in greater detail below. As mentioned previously, the invention allows the non silver coated fibers in the substrate to be dyed or colored to provide other aesthetic features for the end user with any type of colorant, such as, for example, poly(oxyalkylenated) colorants, as well as pigments, dyes, tints, and the like. Other additives may also be present on and/or within the target fabric or yarn, including antistatic agents, brightening compounds, nucleating agents, antioxidants, UV stabilizers, fillers, permanent press finishes, softeners, lubricants, curing accelerators, and the like. Other optional and supplemental finishes to the inventive fabrics can be employed such as soil release agents, which improve the wettability and washability of the fabric. Other finishes such as soil release agents may be employed and include those which provide hydrophilicity of the surface of polyester. With such a modified surface, again, the fabric imparts improved comfort to a wearer by wicking moisture. Additionally, other potential additives and/or finishes may include water repellent fluorocarbons and their derivatives.
  • In an embodiment treatment comprises at least 2%, alternatively 3%, or alternatively 5% of polyamide material such as nylon 6 or nylon 6.6 so that this component of the substrate can be electrolessly plated with metal. Silver provides good overall desired characteristics, such as, good antimicrobial and/or odor reducing characteristics, and, most importantly, wash durability on the target substrate as well as electrical and thermal conductivity. It is contemplated that other metals may also be suitable for their desired characteristics.
  • The term silver particle is intended to encompass any compound which comprises of silver in its elemental or ionic state (thus Ag° or Ag+ may be present). Metal salts may also be present in some amount either in a pure state, or reduced to produce the desired metal particles.
  • The selected substrate can be a combination of a polyamide yarn such as nylon 6 or nylon 6.6 and other fibers, or a fabric comprising individual fibers or yarns (with the ability of the polyamide fibers to be electrolessly silver plated). The non polyamide individual fibers or yarns may be of any typical source for utilization within fabrics, including natural fibers (cotton, wool, ramie, hemp, linen, and the like), synthetic fibers (polyolefins, polyesters, polyaramids, acetates, rayon, acrylics, spandex/elastane and the like), and inorganic fibers (fiberglass, boron fibers, and the like). The target yarn may be of any denier, may be of multi- or mono-filament, may be false-twisted or twisted, or may incorporate multiple denier fibers or filaments into one single yarn through twisting, melting, spun and the like. The target fabrics may be produced of the same types of yarns discussed above, including any blends thereof. Such fabrics may be of any standard construction, including knit, woven, or non-woven forms.
  • The inventive fabrics may also be utilized in any suitable application, including, without limitation, apparel, upholstery, bedding, wiping cloths, towels, gloves, rugs, floor mats, drapery, napery, bar runners, textile bags, awnings, vehicle covers, boat covers, tents, and any similar applications.
  • The polyamide/other fiber substrates can be electrolessly silver plated either before or after the fabric is dyed.
  • DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • Examples of products within the scope of the present invention are set forth below.
  • Silver coated nylon and another non-coated fiber (e.g. polyester), were warp knitted together so that the nylon fibers were on one side of the fabric and the polyester fibers were on the other. The fabric was electrolessly silver coated and the result was a fabric that was silver coated on one side, for example on the nylon fiber side, and the other side was untouched by the silver and retained its color for dying at a later stage. An additional example shows that silver coated yarn can be knit with non-silver coated yarn so that the silver yarn is predominantly on one side of the fabric and the other side is comprised of predominantly the non-silver coated yarn, which can be dyed after the garment has been made.
  • Example 1
  • A warp knit fabric comprised of polyester filament yarn on one side and nylon filament yarn on the other was constructed. The double-sided fabric construction was used so that the polyester showed predominately on one side of the fabric and the nylon yarn showed predominantly on the other side of the fabric. The fabric weight was approximately 3.6 ounces per square yard before the silver plating process and comprised by weight of approximately 50% polyester and 50% nylon. A fabric was used, that had already been disperse dyed, prior to electrolessly silver plating the nylon in the fabric. The dyed fabric was processed using an electrolessly silver plating process that deposited approximately 17% silver onto the nylon fibers. Prior to electrolessly plating the fabric, the garment was scoured and then chemically treated to sensitize the nylon fibers and enhance the plating process. The fabric was washed thoroughly after the plating to remove any residual chemicals from the process. Once washed, the fabric was dried and rolled onto a tube for further processing.
  • This fabric was cut and sewn into tee shirts, suitable for athletes. The tee-shirts were cut in such a manner that allowed the dyed side of the double sided fabric to be on the outside of the garment and the silver coated nylon side to be on the inside of the garment.
  • Example 2
  • An alternative method of production was also employed for another garment. A seamless tank top garment was produced using two types of yarn. One yarn, a 70 denier nylon yarn, was knitted to the outside of the garment. The other yarn was a covered yarn' comprised of 30 denier silver coated nylon yarn which was wrapped around a core yarn of 20 denier spandex. This covered yarn was knitted on the inside of the garment. Once the garment was knitted into a blank it was cut and seamed to produce the final garment. The garment was dyed and due to the knitting process employed, the silver coated nylon covered yarn was predominately on the inside of the garment. This method of manufacture produced a garment that has the silver on the inside of the fabric, or in other words against the wearer's skin. The garment was then dyed to the desired color. The durable silver coated yarn not only retains its integrity over the target fabric surface, but also continues to provide effective antimicrobial treatment, thermal properties and electrical conductive properties as well.
  • In one embodiment, the invention relates to a two sided fabric that comprises a first side and a second side, wherein the first side comprises nylon fibers coated with silver and the second side being a non nylon fiber that has not been coated with silver. In a variation, three or more fiber types can be used in one fabric.
  • In a variation of this embodiment, the second side is a filament polyester yarn or a spun polyester yarn or spun polyester and cotton yarn blend.
  • In a further variation, the first side cannot be dyed with color using normal dye procedures. By normal dye procedures it is meant disperse dyeing and/or acid dyeing. In a further variation, the second side can be dyed using normal dye procedures.
  • In an embodiment, the fabric is very durable so that silver is integrally retained with the nylon fibers so that after 30 washes, as performed in accordance with wash procedure of AATCC test method 130-, at least 65% of the silver on the first side is retained relative to an amount of silver on the first side prior to any wash. In a variation, at least 75% of the silver on the first side is retained relative to an amount of silver on the first side prior to any wash under the same conditions. In a further variation, at least 85% of the silver on the first side is retained relative to an amount of silver on the first side prior to any wash.
  • In an alternate embodiment, the first side with the silver coated fiber is electrically conductive. In a variation of this embodiment, the silver is present in an amount that allows between 1 amp of current at 24 volts to 100 amps of current at 24 volts over one square meter of fabric. In a variation, the silver may be present in an amount that allows between 10 amps of current at 24 volts to 75 amps of current at 24 volts over one square meter of fabric. The silver may be present in parallel of in series to attain this current at the specified voltage.
  • In one embodiment, the silver on said first side is applied electrolessly. In a variation, the silver may be applied electrolytically.
  • In a variation of an embodiment, the said first side of the fabric is thermally more conductive than the second side.
  • In one embodiment, the fabric on one side is 100% nylon fabric.
  • In an alternate embodiment, the invention relates to a method of manufacturing a two sided fabric that is silver coated on a first side and not silver coated on a second side, wherein the method comprises using a method selected from the group consisting of a non-woven method, a warp knit method, a circular knit method and a woven method to produce a base fabric that has a nylon fiber on the first side and a non-nylon fiber on the second side wherein the base fabric is then processed by electrolessly silver plating the base fabric so that to produce the two sided fabric that has nylon fibers coated with silver on the first side and non nylon fibers without a silver coating on the second side.
  • In a variation of the method, the base fabric can be dyed prior to the electrolessly silver plating step. Alternatively, the fabric can also be dyed if an electrolytic silver plating step is used.
  • In an embodiment, the first side of the two sided fabric exhibits a log kill rate for Staphylococcus aureus of at least 1.5 and a log kill rate for Klebsiella pneumoniae of at least 1.5 after 30 washes as performed in accordance with wash procedure AATCC Test Method 130-.
  • In an embodiment, the first side has between about 8% by weight silver and 35% by weight silver. Alternatively, the first side has between about 15 and 25% by weight silver, or alternatively between about 18 and 22% silver.
  • The fabric of the invention can be used for any of a plurality of items. For example, the fabric can be used in any athletic gear, including tee-shirts, shorts and sweatpants. It is also easily applicable to pants or dresses, for socks, for nightwear such as nightgowns and/or pajamas, for bed sheets and/or pillowcases, for shorts, for underwear, for undergarments such as bras, or the fabric can be used in any of a plurality of other items. The fabric can also be used as a medical garment.
  • In an alternate embodiment, the fabric can be used to alleviate symptoms from shingles. In a variation, the method of alleviating pain symptoms from shingles in an individual comprises wearing an article of clothing comprising a two sided fabric with an inside and an outside, the inside of the fabric contacts the individual and comprises a nylon fiber coated with silver, the outside does not contact the individual and comprises a non-nylon fiber without a silver coating.
  • In an alternate embodiment, the fabric can be used to alleviate symptoms on a burn victim. In a variation, the method of alleviating pain symptoms from burns in an individual

Claims (20)

1. A two sided fabric that comprises a first side and a second side, wherein the first side comprises nylon fibers coated with silver and the second side being a non nylon fiber that has not been coated with silver. 2. The fabric of claim 1, wherein the said second side is a filament polyester or a spun polyester or spun polyester and cotton. 3. The fabric of claim 1, wherein three or more fibers are used in the fabric. 4. The fabric of claim 1, wherein the second side can be dyed by disperse dyeing and/or acid dyeing. 5. The fabric of claim 1, wherein the silver is integrally retained to the nylon fibers so that after 30 washes, as performed in accordance with wash procedure of AATCC test method 130-, at least 65% of the silver on the first side is retained relative to an amount of silver on the first side prior to any wash. 6. The fabric of claim 1, wherein the first side with the silver coated fiber is electrically conductive and can conduct between 1 amp of current at 24 volts to 100 amps of current at 24 volts over one square meter of fabric. 7. The fabric of claim 1, wherein the silver on said first side is applied electrolessly. 8. The Fabric of claim 1, wherein the said first side is thermally more conductive than the second side. 9. A method of manufacturing a two sided fabric that is silver coated on a first side and not silver coated on a second side, wherein the method comprises using a method selected from the group consisting of a non-woven method, a warp knit method, a circular knit method and a woven method to produce a base fabric that has a nylon fiber on the first side and a non-nylon fiber on the second side wherein the base fabric is then processed by electrolessly silver plating the base fabric so that to produce the two sided fabric that has nylon fibers coated with silver on the first side and non nylon fibers without a silver coating on the second side. 10. The method of claim 8, wherein the base fabric has been dyed prior to the electrolessly silver plating step. 11. The two sided fabric of claim 1, wherein the first side of the two sided fabric exhibits a log kill rate for Staphylococcus aureus of at least 1.5 and a log kill rate for Klebsiella pneumoniae of at least 1.5 after 30 washes as performed in accordance with wash procedure AATCC Test Method 130-. 12. The two sided fabric of claim 1, wherein the first side has between about 8% by weight silver and 35% by weight silver. 13. A tee-shirt comprising the fabric in claim 1. 14. Nightwear comprising the two sided fabric of claim 1. 15. The nightwear of claim 14, wherein the nightwear is pajamas or a nightgown. 16. A bed sheet, or pillow case, wherein said bed sheet or pillow case comprises the two sided fabric of claim 1. 17. A pair of shorts comprising the fabric of claim 1. 18. A pair of underwear comprising the fabric of claim 1. 19. A bra comprising in part or in whole the fabric of claim 1. 20. A method of alleviating pain symptoms from shingles in an individual comprising wearing an article of clothing comprising a two sided fabric with an inside and an outside, the inside of the fabric contacts the individual and comprises a nylon fiber coated with silver, the outside does not contact the individual and comprises a non-nylon fiber without a silver coating. US12/317,732 -12-29 -12-29 Silver coated nylon fibers and associated methods of manufacture and use Abandoned USA1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title US12/317,732 USA1 (en) -12-29 -12-29 Silver coated nylon fibers and associated methods of manufacture and use US13/360,700 USA1 (en) -12-29 -01-28 Silver coated nylon fibers and associated methods of manufacture and use

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Application Number Priority Date Filing Date Title US12/317,732 USA1 (en) -12-29 -12-29 Silver coated nylon fibers and associated methods of manufacture and use

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Application Number Title Priority Date Filing Date US13/360,700 Continuation-In-Part USA1 (en) -12-29 -01-28 Silver coated nylon fibers and associated methods of manufacture and use

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Cited By (13)

* Cited by examiner, ' Cited by third party Publication number Priority date Publication date Assignee Title USA1 (en) * -08-16 -02-16 Ignazio Mi Indiano Suture having antimicrobial properties USA1 (en) * -12-29 -05-24 Edmund Michael Ingle Silver coated nylon fibers and associated methods of manufacture and use WOA1 (en) * -11-04 -05-10 Ronner David E Fabric material CNA (en) * -08-31 -04-30 ''''''('')'''' Wire casing and method of making the same CNA (en) * -06-25 -12-03 ''''''''''' Plant-dyed infant pillow USB2 (en) * -02-21 -11-03 Annie Morgan Blumenfeld Reusable rash preventing shin guard system USA1 (en) * -12-02 -06-08 National Taiwan Normal University Economizer compressor USB1 (en) -02-02 -09-26 Grigoriy Shikhelman Wrist support cushion USA1 (en) * -07-20 -01-25 Zen Design Solutions Limited Cosmetic case USB2 (en) -04-06 -12-22 Novel Technologies Holdings Limited Silver containing antimicrobial materials USA1 (en) * -04-20 -05-20 Accel Lifestyle, Llc Antimicrobial silver fiber products and methods of manufacturing the same USA1 (en) * -04-28 -11-02 Tamika MAYES Support garments USB1 (en) * -01-25 -11-19 Jingweilianhe (Hong Kong) Technology Co., Limited Pillowcase

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* Cited by examiner, ' Cited by third party Publication number Priority date Publication date Assignee Title USA (en) * -09-28 -04-15 Rohm & Haas Conductive nylon substrates and method of producing them USA (en) * -02-08 -06-06 Minnesota Mining And Manufacturing Company Pressure-sensitive adhesive coated sheets and tape pad with easily separable tabs USB2 (en) * -05-01 -04-23 Firster Co., Ltd. Composite thread containing metal-plated yarns and warp-knit fabric thereof USA1 (en) * -06-02 -02-06 Green David E. Yarns and fabrics having a wash-durable non-electrically conductive topically applied metal-based finish WOA2 (en) * -01-24 -07-27 Greenspoon Frederick M Synthetic-rich fabrics USA1 (en) * -05-24 -11-23 Ken Ishihara Electromagnetic wave shielding knitted material and electromagnetic wave shielding garment
    • -12-29 US US12/317,732 patent/USA1/en not_active Abandoned

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* Cited by examiner, ' Cited by third party Publication number Priority date Publication date Assignee Title USA (en) * -09-28 -04-15 Rohm & Haas Conductive nylon substrates and method of producing them USA (en) * -02-08 -06-06 Minnesota Mining And Manufacturing Company Pressure-sensitive adhesive coated sheets and tape pad with easily separable tabs USB2 (en) * -05-01 -04-23 Firster Co., Ltd. Composite thread containing metal-plated yarns and warp-knit fabric thereof USA1 (en) * -05-24 -11-23 Ken Ishihara Electromagnetic wave shielding knitted material and electromagnetic wave shielding garment USA1 (en) * -06-02 -02-06 Green David E. Yarns and fabrics having a wash-durable non-electrically conductive topically applied metal-based finish WOA2 (en) * -01-24 -07-27 Greenspoon Frederick M Synthetic-rich fabrics

Cited By (19)

* Cited by examiner, ' Cited by third party Publication number Priority date Publication date Assignee Title

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Silver Plated Conductive Yarn - EMF Fabric Manufacturer

Silver Plated Conductive Yarn, radiation-proof (EMF) shielding clothing, conductive and antibacterial shielding home textiles, antibacterial and anti-static underwear, anti-bacterial and anti-static socks, sterilized medical supplies, sports, muscle-stimulating sports clothing, anti-static supplies, smart home , smart clothing, safe touch conditioning products, conductive shielding gloves and footwear. Conductive products and anti-static products.

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