How to set up a tire recycling pyrolysis plant? Below are the main steps you should be focused.

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Tire recycling pyrolysis plant project

Step I. Project investigation

A. How to collect waste tires or plastics? Collect by yourself or directly buy from the tire collectors?

B. How much do you need to pay for the waste tires or plastics?

Like in China, we need to pay 200-300 dollars for one ton waste tires, and 600-700 dollars for the plastics, which is very expensive. But in Latin America, like Mexico, for one ton tires, it only cost about 30 dollars or free. And even in some countries, if you can dispose the waste tires and plastics, the government will pay you.

C. How to deal with the final products? Sell them or used for yourself?

D. If you want to sell out the products to get money, how much can you sell? How about the profit?

Note: Instructions for the final products

Final products of tire recycling pyrolysis plant

Fuel oil

This oil product is a kind of crude fuel oil, which can be used for industrial heating used in any fuel needed industrial factories, such as cement plant, steel mill, glass factory, brick factory, boiler used factory, etc.

Or can be refined to diesel, directly used in diesel burners, generators, heavy trucks, agricultural machinery, and mix with normal diesel used for light engine vehicles or machinery.

Carbon black

Carbon black produced from this system is crude powdery material, which can be directly sold to cement factory mix with cement for high strength. Or made into briquettes used for burning and heating, just like coal. Or grinded into finer powder used as additives for making paint, printing ink or rubber products.

Steel wire

Scrap steel wire can be directly sold to iron recycling station or steel mill for further treatment. 4. Flammable oil gas Flammable oil gas can be burned directly as fuel for the combustion system to reduce project costs. Or collect them as raw materials for heating.

Final products applications

Step II. Profit Analysis

Here is the profit analysis made by our Macedonia customer. Please check it for your reference. (Note: This analysis was made in , the statistics are not new.)

Macedonia customer profit anylysis for youre reference

Step III. Prepare the land

For one set tire recycling pyrolysis plant , it needs about 35m*15m land to be installed. And for one set distillation plant, it needs about 20m*15m land. If you already had the workshop, the height should be at least 6m. And don&#;t forget that you need to reserve the land for storing the waste tires/plastics and the final products.

Besides, for the tire recycling pyrolysis plant, it will need some underground foundation works. It&#;s better not to make floor pavement. But if you already made, it&#;s also no problem. We can also make the above ground foundation.

Tire recycling pyrolysis plant was being installed

Step IV. Buy the machine

Since this pyrolysis plant is similar as pressure vessel, which requires high standard quality control and safety measures. When you are ready to buy the machine, there are several important points that you need to pay more attention:

A. Quality control

Please confirm whether the pyrolysis plant meets the quality certification of some authoritative organizations and whether the materials used in the tyre pyrolysis plant meet the standards.

B. Safety measures

Whether the pyrolysis plant is equipped with water seal, oil- gas separator, negative pressure and other safety devices.

C. Environmental protection measures

There are mainly 4 possible sources of pollution for the waste tyre/plastic pyrolysis system, and they are respectively water pollution, air pollution, bad smell and noise pollution.  With the gradual enhancement of people's awareness of environmental protection, this is a factor that must be considered when purchasing machine. Take the machine produced by DOING company as an example. The following can be done in environmental protection.

Odor removal and dedusting system of tire recycling pyrolysis plant

a. No water pollution

The water used in our tire recycling pyrolysis plant is all for recycle use, no need to discharge and change.

b. No bad smell and air pollution

The emissions from our tire recycling pyrolysis plant before discharged should be cleaned by our odor removal and dedusting system, after cleaning it has no pollution materials, just like water steam.

c. No noise pollution:

The noisiest part of our tire recycling pyrolysis plant is the drat fan. Its noise is less than 50db.

D. Supplier experience

Generally speaking, experienced suppliers will provide more comprehensive services and guidance suggestions, as well as more sophisticated equipment.

DOING Company as a leading company for manufacturing and supplying waste tire and plastic recycling pyrolysis plant has specialized in this field for almost 11 years, 4 years for domestic market, 7 years for international trade. Our service will be more professional, and the quality of equipment will be more guaranteed.

Tire recycling pyrolysis plant installed all over the world

By now, we have installed hundreds of machines in more than 60 countries and regions all over the world:

Africa: Egypt, Nigeria, Sudan, Ethiopia, Congo, Uganda;

Europe: Romania, Poland, Italy, Macedonia, Albania, Turkey, Estonia, Georgia;

Asia: Malaysia, Pakistan, India, Thailand, Iran, Bangladesh, Lebanon, Jordan, UAE, Palestine;

Sihai Energy Product Page

America: Mexico, Ecuador, Haiti, Guatemala, Aruba, Panama, Jamaica, Colombia.

Oceania: Australia, etc.

In addition, DOING company provides perfect after-sales service. We have very professional engineers which can be sent to your site for machine installation, commissioning and training your workers.

Waste Not, Want Not: A Beginner&#;s Guide to Waste Tire Pyrolysis Plants

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Do you know that over 1 billion waste tyres are generated each year, posing a significant environmental and health risk? This is where the waste tire pyrolysis plant comes into play. Waste tyres are transformed into valuable products during this process, making them an excellent solution for tyre recycling.

So, exactly what is waste tyre pyrolysis? It is a method of subjecting tyres to high temperatures in the absence of oxygen. As a result, the rubber is broken down into smaller molecules such as fuel oil, carbon black, and steel wire. The process takes place in a reactor where the tyres are heated to high temperatures, allowing the rubber to chemically degrade.

One of the primary advantages of waste tyre pyrolysis is that it allows waste tyres to be recycled, reducing the need for landfilling or incineration. The process&#;s end products can be used in a variety of applications, including fuels, new tyre production, and as raw materials in the production of other chemicals.

For example, pyrolysis fuel oil can be used to replace diesel or other fuels in power plants, cement kilns, and other industrial facilities. Carbon black can be used to make black pigment for inks, paints, and other products. The steel wire can be sold as scrap metal or reused in the manufacture of new tyres.

Process of Waste tire pyrolysis

Waste tyres can be transformed into valuable products that benefit both the environment and the economy through the process of waste tyre pyrolysis. Waste tyre pyrolysis is a tyre recycling solution that allows valuable materials to be recovered from tyres while reducing the need for landfilling or incineration.

Here&#;s a step-by-step guide to the process of waste tire pyrolysis:

Preparation:

First, prepare the waste tyres for pyrolysis by removing any non-rubber materials such as metal, fabric, or dirt. This is typically accomplished using a combination of mechanical and manual techniques.

Shredding:

The prepared tyres are then shredded into smaller pieces, increasing the surface area exposed to heat and facilitating the pyrolysis reaction.

Heating:

In the absence of oxygen, the shredded tyres are loaded into a reactor and heated to high temperatures (typically between 350&#;450°C). This initiates the pyrolysis reaction, which causes the rubber to degrade into smaller molecules.

Gasification:

Various gasses, such as hydrogen, methane, and carbon monoxide, are produced during the pyrolysis reaction. These gasses can be collected and used as fuel to heat the reactor or for other energy-related purposes.

Condensation:

Condensation is the process by which the remaining gasses and vapors are cooled and condensed into liquid products such as fuel oil, gasoline, and diesel. These products can be refined further to remove impurities and improve quality.

Carbon black and steel wire:

These are among the solid residues produced by the pyrolysis process. Carbon black can be used as a raw material in the manufacture of various chemicals and products, whereas steel wire can be recycled or sold as scrap metal.

Where does waste tire oil use

Waste tire pyrolysis is not only an environmentally friendly solution, but it also provides a way to generate revenue from waste tires. By transforming tires into valuable products, it offers a sustainable solution for tire recycling and waste management. So, let&#;s embrace the power of waste tire pyrolysis and contribute to a greener future!

Waste tire oil, which is a byproduct of the waste tyre pyrolysis plant process, can be used for a variety of purposes. Some of the most common uses of waste tire oil include:

Fuel:

Waste tire oil can be used as a fuel source in industrial boilers, cement kilns, and other industrial facilities. It is a good alternative to traditional fossil fuels because it is cheaper, produces fewer emissions, and is readily available.

Power Generation:

Waste tire oil can also be used to generate electricity through the use of waste tire oil-fired power plants. This is an environmentally friendly solution that reduces the dependence on fossil fuels and contributes to the generation of clean energy.

Heating:

Waste tire oil can also be used for heating purposes, such as heating buildings and industrial facilities.

Refining:

Waste tire oil can also be refined to produce diesel, gasoline, and other fuels. Refined fuel can be used for transportation and other purposes, making it an attractive alternative to traditional fossil fuels.

How To Start A Waste Tire Pyrolysis Plant

Starting a waste tire pyrolysis plant involves several steps, including planning, funding, design, equipment selection, installation, and operation. Here are the main steps to follow when starting a waste tire pyrolysis plant:

Plan:

Develop a business plan for your waste tire pyrolysis plant. Consider the market demand for the products produced by the plant, the competition, and the investment required. Research the local regulations and obtain any necessary permits and licenses.

Fund:

Secure funding for your waste tire pyrolysis plant. You can use a combination of equity and debt financing, grants, or loans. It is important to have enough funds to cover the cost of equipment, installation, and operation.

Design:

Choose a suitable location for your plant and design the layout of the facility. Select a reputable supplier of waste tire pyrolysis equipment and ensure that the design of the equipment meets local regulations and standards.

Equipment Selection:

Choose the equipment for your waste tire pyrolysis plant based on factors such as capacity, efficiency, cost, and maintenance requirements. Ensure that the equipment is of high quality and that it is suitable for your specific needs.

Installation:

Install the waste tire pyrolysis equipment according to the manufacturer&#;s instructions. Hire experienced technicians to help with the installation and commissioning of the equipment.

Operation:

Start operating your waste tire pyrolysis plant. Ensure that all employees are trained on the proper operation and maintenance of the equipment. Establish a routine maintenance schedule to keep the equipment running smoothly and to ensure that it produces high-quality products.

Marketing:

Market your waste tire pyrolysis products to customers in your area and abroad. Establish a distribution network and a pricing strategy to ensure that your products are competitive in the market.

Starting a waste tire pyrolysis plant is a complex process, but with careful planning and a commitment to quality, it can be a successful and profitable business venture. By transforming waste tires into valuable products, you can contribute to a greener future and make a positive impact on the environment.

Kay Iron Works is a leading manufacturer and supplier of waste tyre pyrolysis plant machinery. Our mission is to provide innovative and sustainable solutions for waste management, and we do this by producing top-of-the-line equipment that transforms waste tires into valuable products.

Our team of experienced engineers and technicians design and build machines that are efficient, cost-effective, and easy to operate, so that our clients can maximize their return on investment. We are passionate about reducing the environmental impact of waste tires and we work closely with our clients to help them achieve their goals.

We are proud to export our waste tire pyrolysis plant machines to countries all around the world and we are committed to providing exceptional customer service and support to our clients. With Kay Iron Works, you can trust that your waste tire pyrolysis plant will be in good hands.

Contact us to discuss your requirements of Waste Tyre Pyrolysis Plant Supplier. Our experienced sales team can help you identify the options that best suit your needs.