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10 Things to Consider When Buying 5 ton forklift diesel consumption per hour

Author: Steve

Jul. 08, 2024

FUEL CONSUMPTION RATE OF DIESEL-POWERED ...

,&#;How much fuel does a forklift consume per hour?&#; is a frequently asked question when customers rent or buy a diesel-powered forklift. 

Are you interested in learning more about 5 ton forklift diesel consumption per hour? Contact us today to secure an expert consultation!

The fuel consumption rate is calculated by the amount of diesel used (unit: litre) continuously by the forklift in 1 hour, denoted by l/h. 

Diesel-powered forklift &#; a popular choice 

Nowadays, the diesel-powered forklift is a popular choice in construction, industry and agriculture.   

In Vietnam, the diesel powered forklift is proven to be well-suited with climate conditions and current companies&#; demands. 

Typically, the lifting/lowering and handling of material are mostly performed outdoors and on complicated terrains. The diesel powered forklift will be an optimal solution as it offers excellent features, including: 

  • Powerful engine 

  • Long working hours without having to compromise productivity 

  • Maneuverable wheel tire system 

  • Easy repair and maintenance  

  • Flexible and high efficiency 

How much diesel does a forklift consume per hour? 

When using a diesel-powered forklift; Operating cost is the first thing that comes to customer&#;s concern. This operating cost includes:  

  • Maintenance cost 

  • Fuel fee 

  • Labour cost 

In which, fuel fee is the most concerning expense as it is a frequently incurred amount. 

However, there is no exact answer for the fuel consumption rate of diesel-powered forklift as it varies depending on many factors namely: 

  • Max. lifting capacity 

  • Engine type 

  • Actual working conditions 

  • Machine working hours

  • Operator&#;s skill 

This fuel consumption rate is sometimes shown in product&#;s specifications of some manufacturers. However, it is just a relative number which is based on standard conditions. 

How to calculate fuel consumption rate of diesel-powered forklift? 

Let&#;s us take an example: 

The forklift is mounted with a 35,4 kW engine; Performing lifting of kg package in a 40m route.  

  • A is the loading location, B is the unloading location 

  • At A, the forklift works at the lifting height of 3m 

  • The travelling speed from A to B is 15 km/h 

  • Unloading at B and return to A with no-load 

A basic lifting cycle like this will consume about 2,4 litres of diesel per hour for a professional operator. 

Does a diesel-powered forklift chew up fuel ? 

Fuel consumption rates per hour for reference: 

Remarks: The fuel consumption rate of diesel-powered forklift may vary from 10-30% compared with the calculation depending on actual working conditions. 

Some tips to keep the fuel consumption down for a diesel forklift  

To save cost when using a diesel forklifts, here are some tips: 

  • Select a professional operator 

How long a piece of property lasts depends on how one cares for it. Therefore, the operator plays an important role in the life of a forklift. A professional operator masters usage; maintenance and operation of the equipment . This will help the business save the cost. 

  • Working frequency  

Operating forklift in its correct function will help you save the cost and extend the equipment life. 

Working overload also chews up fuel consumption and leads to quick deterioration.

  • On-time maintenance 

It is necessary to carry out maintenance on time as advised by the manufacturer. You should prepare periodic maintenance plans to ensure the machine remains in its best conditions. 

For further information and support, please contact our hotline at 486 586

How Much Diesel Does a Forklift Use Per Hour?

A common question asked by many prospective forklifts owners is how much diesel fuel does a unit consume per hour of operation?

Similar to a car forklift manufacturers test unit performance and provide guided estimates of fuel consumption, however there are a number of factors that may affect a forklifts consumption throughout operation.

This week&#;s blog details how much diesel is consumed by standard Hyster 2T &#; 3.5T counterbalance forklifts, whilst also briefly examining some common factors that need to be taken into account when calculating a forklifts fuel consumption.

How Much Diesel Fuel Does a Forklift Consume?

An example of forklift diesel consumption provided by globally recognised forklift manufacturer Hyster is provided below.

The highly popular versatile Hyster XT forklift series can consume between 2.7L and 3.6L of diesel per hour of operation depending on the lift capacity and engine type.

Fuel consumption values listed above are the average result from A

MIL

268C test course. Variations of plus or minus at least 20% can be expected depending on duty cycle & operator driving habits.

Factors That May Affect Forklift Diesel Fuel Consumption

There are a number of factors that can impact a forklifts fuel consumption.

Four of the main factors are discussed below.

1. Size and Weight of Loads

The size and weight of loads being lifted may have a significant impact on the amount of fuel a forklift consumes whilst in operation.

Generally speaking a forklift will consume more fuel to be able to lift heavier loads or higher distances as the energy requirements for the lift are higher.

2. Travel Distances

Forklifts that have to travel long distances whilst fully loaded are likely to consume more fuel due to the extended travel carry heavy loads.

To reduce fuel consumption it is recommended a site survey is undertaken to optimise the locations of pick-up and drop-off zones as well as travel routes within the facility to ensure they aren&#;t unnecessarily long reducing the overall distances the forklift needs to travel to complete work.

3. Operator Behavior

The way an operator drives a forklift can impact its fuel consumption greatly.

During training operators are advised on best practice to find the right balance between productivity and performance/efficiency.

Operator best practices may include:

  • Turning off the machine when it is not in use &#; An idle running forklift is still consuming fuel albeit at a reduced rate, if left running idle for an extended period of time or on multiple occasions throughout a shift the forklifts fuel consumption will be increased without seeing any productivity.
  • Gradual Acceleration &#; Rather than depressing a forklifts accelerator pedal rapidly seeking fast acceleration, drivers are trained to gradually depress the pedal for smooth acceleration until maximum speed is reached. Faster acceleration consumes more fuel.

4. Preventative and Routine Maintenance

Planned proper maintenance of a forklift not only keeps the unit functioning optimally can also contribute to lower fuel consumption.

Properly maintaining or replacing old parts such as tyres can significantly lower a forklift fuel consumption.

Damaged or underinflated tyres may require operators to drive a forklift harder, demanding more performance from the unit&#;s engine increasing fuel consumption and decreasing efficiency.

For owners of diesel forklifts telemetry systems such as ForkTrack from Adaptalift Group&#;s technology partner Speedshield Technologies can monitor and provide accurate fuel level readings for a single forklift or a whole fleet.

By taking a fuel level reading at the start and end of shifts fleet managers and owners can begin to develop a trend of a unit&#;s fuel consumption across shifts and whether the unit is being operated to maximise productivity whilst consuming the least amount of fuel possible.

For more information on how to maximise your forklifts fuel consumption or to find out how your fleet can benefit from ForkTrack fuel level monitoring contact us on 13 22 54 or fill out our contact form.

The company is the world’s best 1.5 Ton Very Narrow Aisle Forklift supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

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