What is steel flooring and where should it be used?

What is steel flooring or grating?

With competitive price and timely delivery, KAIYAO sincerely hope to be your supplier and partner.

Steel open and closed grated flooring is a cost-effective solution for large areas of flooring in industrial and commercial buildings. Steel flooring is versatile, quick to install, modify and remove. With an extremely high performance to weight ratio, it is low carbon and infinitely recyclable.

When correctly designed, this flooring can provide an efficient and safe means of access and movement for people and materials with a high slip resistance, an aid to ventilation, heat exchange and it is aesthetically pleasing, providing an open spacious feeling to indoor areas

Where can you use it?

This flooring is suitable for indoor and outdoor use, it is resilient and with a 25+ year life span even in harsh industrial environments. It is tough and requires no further finishing &#; it is the complete flooring solution. If a section is damaged it can easily be removed and replaced.

Open and closed grating is provided in individual panels, each nominally 1 metre wide by any length up to 6 metres. The most efficient use of materials requires the designer to consider the flooring type in conjunction with primary structural steel design. 

Individual panels can be cut and shaped around penetrations such as pipework, ducting or to fit around equipment and structural elements. Edge protection can be fitted to any panel to suit its position in the overall floor plan.

We would be delighted to give further advice, specific to your project requirements on how to specify steel flooring.

Open mesh flooring is manufactured from an assembly of flat steel load bars assembled vertically and separated at pre-determined spaces by cross wires running at right angles to provide lateral restraint to the load bars.

Closed mesh flooring is open mesh flooring with the addition of a flat steel plate (Durbar patterned or plain) welded or mechanically attached to the top surface. The top plate provides additional stiffening and provides a smoother surface in areas where small, wheeled trolleys or FLT pump trucks are to be used for the movement of materials.

Project specific factors listed below, alongside compliance factors should be considered by architects and specifiers when designing with steel flooring.

Refer to BS -1:, Part 0 and part 1 for common design requirements, recommendations for installation and specification for the gratings. 

Project Factors:

1. Sustainability &#; minimum use of material to achieve the design objectives
2. Access requirements &#; people, equipment, traffic movements
3. Aesthetics/walkability &#; balance between form and function
4. Slip resistance &#; coefficient of friction
5. Size of openings &#; ball proof and air flow
6. Pedestrian loads &#; UDL and concentrated
7. Other Loads &#; point loads, wheel loads.
8. Max desired deflection &#; L/200 up to 10mm on individual panels and 4mm between adjacent panels
9. Maximum spans &#; clear span between supporting structural elements, simply supported or spanning over two or more beams.
10. Panel sizes/weight &#; imposed loads, installation restrictions, future access/maintenance.
11. Manufacturing tolerances &#; refer BS -1:, Part 1, clause 7
12. Cut-outs/penetrations &#; number, type, shape and location
13. Edge protection (toe plate) &#; perimeter, around cut-outs and penetrations
14. Fixing down &#; friction v positive fixing (any anti-vibration requirements?)
15. Other considerations &#; finished floor heights, ramps, connection to stairways, conductivity/isolation, corrosion protection.

We would be delighted to give further advice, specific to your project requirements on how to specify steel flooring. Please don&#;t hesitate to get in touch.

In a previous article, we discussed the different types of metal roof deck. Just like metal roof deck, there are many types and uses of metal floor deck. If you are choosing metal floor deck for a construction project, you need to know which type will best fit your needs.

In this article, we will review the different kinds of metal floor deck, how they are used, and what kind of projects they can be used for.

Want more information on metal flooring? Feel free to contact us.

What Is Metal Floor Deck?

Metal floor deck serves as a base for flooring systems. Most often, the metal floor deck is laid down, and concrete is poured on top of it to form a strong foundation.

Much like roof deck, metal floor deck can be formed in different widths, depths, and gauges to fit the needs of different commercial and industrial construction projects.

What Are the Types and Uses of Metal Floor Deck?

There are two overarching types of metal floor deck: composite deck and form deck. Each of these types has several varieties in different widths, depths, and gauges.

Composite Deck

Composite deck is a strong but lightweight metal floor deck. It is designed to provide extra strength for flooring systems without adding extra weight.

Composite deck has embossments designed to interlock with concrete slabs. The combination of floor deck and concrete serves the dual purpose of permanent form and positive reinforcement.

The three types of composite floor deck are 1.5 inch, 2 inch, and 3 inch composite deck.

1.5 inch composite metal deck, sometimes referred to as Type B, is a durable and easy-to-install metal floor decking. Typically, 1.5 inch Composite Deck is used for applications in outdoor flooring. It is the lowest profile type of composite deck, and is best used for short spans.

2 inch composite metal deck is a reliable metal floor deck choice. Compared to 1.5 inch, 2 inch composite deck can handle thicker concrete slabs. It is most often used for medium to long span applications in outdoor flooring.

3 inch composite metal deck is the deepest type of composite floor deck that is widely available. It can support thicker concrete slabs than the 1.5 or 2 inch composite floor deck, making it an extremely sturdy choice for flooring. Typically, it is used for long span applications in outdoor flooring. 

Form Deck

Metal form deck is used extensively in floor construction. It serves as a permanent steel base for poured, reinforced concrete floor slabs.

Unlike composite deck, form deck does not have embossments. It is a smooth sheet of metal deck that does not become bonded to the concrete. Instead, it is used to support the weight of wet concrete that is poured on top of it to create flooring systems.

There are 3 common types of form deck: 9/16 inch, 1 inch, and 1.5 inch.

9/16 inch form deck is the lowest profile type of metal form deck. It supports the least amount of weight out of all types of form deck, but it is also the least expensive of all types. This makes it an economical choice for reinforced flooring systems on all kinds of construction projects.

1 inch form deck supports more weight than the 9/16 inch form deck. It can be used for a variety of applications in concrete floor systems. Typically, 1 inch form deck is used in construction projects along the East Coast of the U.S.

1.5 inch form deck is the deepest of all types of form deck. It can support more weight than the 9/16 or 1 inch form deck, making it one of the sturdiest types of form deck available.

Metal Floor Deck from CSM

Now that you understand the different types and uses of metal floor deck, you can confidently choose which type is best for your project.

At CSM, we stock and manufacture all types of composite and form deck. We take pride in our full line of products, knowledgeable staff, and timely delivery. Simply choose which type of deck you need, and contact us to get started on your order. Once we receive your initial request, our estimators will submit a quote. They will choose between stock and production to give you the best price within your deadline.

For more information, please visit stainless steel floor tile.