Cooling Tower Refurbishing vs. The Cost of ...
Cooling Tower Replacement can be a costly proposition and the average life expectancy of a commercial cooling tower, according to most manufacturers, is 15 &#; 20 years*, before they need to be rebuilt or replaced. Many cooling towers were installed in &#;s and are 30 years old now. If the integrity of the tower&#;s metal sump, sidewalls and distribution pans are relatively sound, but the fiberglass fill has deteriorated to the point where it needs to be replaced, there are many dollars ($) that can be saved versus the cost of replacement.
With competitive price and timely delivery, Longzhuo sincerely hope to be your supplier and partner.
In a cooling tower fill media replacement, we completely remove the fill from each tower cell, angle grind and metal patch all metal surfaces, seal the seams, and re-coat internal, wetted surfaces with a two part epoxy coating, &#; Belzona Immersion Grade. Once the towers are refurbished you can expect another 15 -20 years* of useful life expectancy at a fraction of the cost of replacing them with new towers.
An example of the dollar savings expected for refurbishing a tower vs. replacement is when Bond Water Technologies completely refurbished four (4) 200 ton cooling towers (800 tons total) at a cost of approx. $80,000.00 vs. the cost of new towers quoted at $100,000.00, plus installation costs. If you elect to buy new towers vs. rebuilding the existing ones, you also need to consider budgeting in the cost of a construction crane to lift them to the roof, after normal working hours or on a weekend, which would cost approx. $12,000 to $15,000 per day, plus the labor cost of the mechanical contractors installation, so you&#;re now looking at $200,000+ for this one example. We can verify these costs from actual proposals done compared to a new tower replacement cost quote.
Watch the short video on Refurbishing vs Cooling Tower Replacement and then click on the buttons to the right to ask questions or schedule a free consultation on the advantages of refurbishing.
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Over the years we have completely refurbished many cooling towers in the MD/VA/DC area by dissembling them, re-coating and replacing the fill with &#;honeycomb&#; media,, which is more effective in the cooling process vs. vertical hung fill in most of the older towers. It also adds another 15 years* of life expectancy to these older towers, and offers the additional benefit of making the towers easier to clean. Please link to www.bondwater.com and click on the Services tab on the top bar and scroll down to Cooling Tower Cleaning and Re-Coating tabs to find more details about this service.
Rebuilding is particularly attractive if you have already invested in mechanical repairs, such as shafts, bearings, blower wheels, etc.
For additional information on this and other subjects related to Cooling Tower or Boiler Water treatment, please contact your local Bond Water Technologies Representative @ 301-721- for details. You can also fill out the form below and we will follow up with you shortly.
* Tower restoration success and longevity may be dependent upon several factors including structural soundness, source water quality, operating conditions, water treatment application and on-going routine site maintenance.
Contact us today for Commercial and Industrial Water Treatment Solutions and for your HVAC Rehab needs.
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Video of a Cooling Tower Refurbishing Project
How To Clean A Cooling Tower | 5 Steps
Cooling towers are a crucial aspect of the HVAC system across numerous industries. Regular cooling tower cleanings are a necessity to ensure proper operation. So, how does the cleaning process work? Let&#;s take a look at five simple steps below.
Step 1. Inspect Cooling Tower
The first step towards properly cleaning the tower is by doing a complete inspection of the area.
- Inspect the tower at least every month, but especially the day of the cleaning.
- Inspections can reveal areas that need to be focused on during cleanup.
- Check to see if the fill media has been fouled up by any buildup.
- Finally, check the hot water basin for sludge.
Step 2. Protect Yourself
Make sure to protect yourself from any hazards you may encounter during the cleaning process.
- Turn off pumps and fans using OSHA lockout/tagout procedures.
- The heat and moisture coming from the tower poses threats, as well.
- You need to wear eye protection and a mask with the appropriate filter grade.
Step 3. Bacteria Treatment
Bacteria and fungus can grow and thrive in cooling towers, which can cause harm or illness in humans.
- Disinfect the area, thoroughly.
- Ensure you disinfect with proper chemistry prior to cleaning.
- Spray the tower&#;s surfaces and water any chemical compound.
- This also helps deter any further growth in the future.
Step 4. Remove Sludge
Locate the basin, as this is the most common area where sludge is discovered.
- Specialized vacuums can be used to remove sludge buildup.
- If you do not have such vacuums, a cooling tower cleaning company can provide one.
Step 5. Fix Fouling/Clogs
The most important phase of the heat exchange within the tower will take place in the fill media.
- When fill media becomes clogged, the cooling will not take place as it should.
- Clean the fill media with detergent.
- Replace the fill, if necessary.
- Neglecting any fill media buildup can result in higher electricity bills.
How Much Does Professional Cooling Tower Cleaning Cost?
On average, a typical cooling tower cleaning project will cost $10,000. Projects will range from $5,000-$15,000, according to HOH Water Technology. Costs will vary based on a few factors, including the size/complexity of the systems and amount of remediation needed.
Feel free to contact Cooling Tower Products today for more information!
Cleaning Services By Cooling Tower Products
Cooling Tower Products, serving Arizona, provides cleaning and pressure washing of all interior and exterior cooling tower components. These components include fill media, cold water basins, nozzles, hot water decks, exterior casings and piping systems.
So why should you invest in cooling tower cleaning services? Well, towers that receive regular cleanings/maintenance have been shown to be more energy efficient. Ensuring that your tower runs at top performance will save on energy consumption and help manage overhead costs.
Find more information on Cooling Tower Products&#; services right here.
Cooling Tower Installation, Replacement, & Refurbishment in Arizona & Nevada
Our team offers complete cooling tower refurbishment that will save your company tens of thousands of dollars over buying and installing new cooling towers. Cooling tower refurbishment and rebuilding adds about another 15 years of life to your equipment and helps you get your money&#;s worth out of your original investment in your cooling tower or property. We offer cooling tower installation, replacement, and refurbishment in Arizona and Nevada. We also sell other cooling tower parts and products.
For more information, please visit grp water tank.
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