Choosing The Right Chiller | Factors To Consider

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Selecting a chiller for a specific application requires planning. To purchase the correct chiller for your facility, you must account for factors such as temperature, location, purpose, cooling fluid, size, safety, voltage and cost. Keeping these details in mind ensures you invest in the option that best matches your unique specifications. Reviewing our chiller selection guide is an excellent starting point for purchasing your next cooling system.

What Do Chillers Do?

A chiller is a refrigeration system that cools equipment to maintain proper temperatures. Chillers prevent heat damage and ensure systems operate smoothly and efficiently. An industrial or commercial chiller system uses refrigerant to absorb heat. Water-cooled chillers use water towers to cool equipment, while air-cooled chillers rely on ambient airflow.

Factors to Consider When Buying an Industrial Chiller

Before purchasing an industrial chiller, determine the right type for your specifications and choose the highest-quality product possible. Here are some aspects that may influence your decision.

Application

Equipment use is one of the first variables to reflect on when buying a chiller. Various applications require different chillers, and understanding which kind you need is an excellent start to the buying process.

Size

For many unit applications, size and efficiency go hand in hand. An oversized chiller can consume more energy than necessary, cutting into your profit margins. Meanwhile, an undersized chiller may struggle to keep up with your facility&#;s needs. A compact chiller that removes the heat released from your equipment allows you to cool it effectively while saving energy and money. To determine the correct chiller size for your facility, you must figure out your equipment&#;s heat load, temperature, flow rate and coolant type required.

While many industrial chiller manufacturers offer mass-produced cooling products, it&#;s best to partner with one that offers customization. An experienced chiller manufacturer can provide cooling options that meet your industry specifications. When you order a custom-sized chiller, you can rely on it to support your unique needs.

Location

The ideal chiller for your company also relies on your equipment location. Outdoor applications are prone to fluctuating ambient temperatures, while the air surrounding indoor applications may reach excessively high temperatures. Because of these natural temperature differences, indoor or outdoor equipment may require particular sizing or specific accessories such as sump heaters, heat tracing, insulated components, or special controls for components.

Safety

Installing a safe chiller is crucial for your equipment, employees and facility. If you operate in hazardous conditions or process flammable chemicals, an explosion-proof chiller is essential to preventing potential explosions. Only consult with an experienced manufacturer that designs and builds systems to meet National Fire Protection Association standards.

Temperature Control Needs

Choosing a high-quality chiller is vital for work requiring precise temperature control. Reliable, custom-designed chiller systems offer this feature to prevent damage and ensure your equipment operates efficiently.

You may require a low-temperature chiller if your leaving temperature must remain below 35 degrees Fahrenheit. Choosing the correct chiller ensures your business operations continue smoothly without failure. Reputable manufacturers have the knowledge and technology to design and build quality low-temperature chiller systems, providing you with the necessary temperature control.

Cooling Fluid

Your cooling fluid can affect your chiller system, so don&#;t neglect this factor. Common cooling fluids are propylene glycol mix, Dynalene heat transfer fluids, water and specialized fluids. Your municipal water supply can contain contaminants that corrode chiller components.

While it&#;s always best to use a glycol-water mix, your cooling system may require additional filtration if you pull from a city water source. It&#;s also a good idea to consult with your manufacturer to determine if your operating temperatures can affect fluid viscosity.

Voltage

Some chillers may have voltages requiring specific electrical work. Determine what voltage your facility can support and how much electrical work your budget allows to decide which type of chiller you purchase. You should also talk to your manufacturer about which voltage options can support more efficient operation.

Cost

Cost is also a critical factor. Before purchasing a chiller, consider its upfront cost, operating costs, potential maintenance costs and expected life span. Air-cooled systems typically have a higher upfront cost and more installation work than water-cooled systems. Air-cooled systems also consume a significant amount of energy to power fans, but they can reduce operating costs because they lack the cooling tower that a water-cooled system requires.

Consider your daily usage. While a central chiller typically costs less than a portable chiller, a portable system may provide for your needs better than a central system if you need cooling for various purposes at different times.

A chiller&#;s return on investment depends on its life span. While one model may have a higher initial cost, it&#;s worthwhile to get a system with longevity. Comparing different models and designs can help you choose the system with the best financial benefits.

Why Work With Smart Family of Cooling Products?

Choosing a high-quality chiller is essential, and now you know how many factors influence your purchasing decision. Consulting with a reputable chiller manufacturer can help you navigate your options.

Are you interested in learning more about Industrial Chiller Supplier? Contact us today to secure an expert consultation!

Smart Family of Cooling Products manufactures high-quality chillers and offers professional consultation to guide you through the purchasing process. We use our unique expertise to inform each client about available options and determine which systems can best meet their needs. When you work with Smart Family, you can discuss your specifications with a knowledgeable engineer who will help you make an informed decision.

Our experts focus on technical details such as application, sizing, location, cooling fluid, temperature control needs, voltage and safety features, equipping us with the information necessary to design and build effective systems.

As a leader in the cooling industry and one of the top chiller manufacturers in the USA, we have the experience necessary to manufacture chillers according to custom specifications. We are also one of the few manufacturers able to build explosion-proof and low-temperature systems according to strict codes and standards.

Find the Right Chiller With Smart Family of Cooling Products

Purchasing the chiller that meets your specifications allows you to cool your equipment while saving energy and money. Before committing to a product, always consider essential details and consult with a reputable manufacturer about your application.

Smart Family of Cooling Products can guide you through the purchasing process by focusing on your unique needs. We offer reliable, efficient chiller systems to provide your company&#;s equipment with the necessary cooling you can count on. Contact us to learn more about our wide range of commercial and industrial chillers.

On first thought, choosing an industrial chiller may not seem like that big of a deal. It is true that all chillers perform the same primary function, but the similarities end there. In order to achieve maximum effectiveness and satisfaction from your industrial chiller, there are some things you should look for.

Is a Chiller the Best Solution for Your Needs?

Cooling needs vary depending on many factors; like the type of equipment you use and the functions you need. Chillers work well for temperature regulation in machines that use water and other fluids. Chillers are frequently used in the healthcare field, food and beverage services, and some in factories. 

An industrial chiller regulates the exact temperature you need, which in turn lessens the risk of an equipment breakdown by ensuring your equipment is functioning safely at all times. You can also purchase sensors to go along with your chiller to monitor the equipment and prevent or deal with any failures that arise before they turn into serious issues.

Choose the Appropriate Size Chiller

First and foremost, you must choose the right size chiller to ensure functionality, optimal performance, and maximum cost efficiency. The optimal size is based on how much heat your application generates, plus additional power required to maintain temperature under varying loads. 

When you work with an experienced chiller technician, they will help you choose the best-sized chiller to meet your needs.

Use Chiller Performance Curves

You can use the chiller performance curves to help you choose a chiller model that will meet or exceed the required capacity based on the chilled water supply&#;s temperature and the highest expected ambient air temperature. You should consider the application&#;s safety margin as it relates to available frame sizes to maximize your chiller&#;s value.

Check Pump Performance Curves 

Next, check the available pump performance curves to make sure the pump will provide enough pressure at the design flow rate that will satisfy the application. Keep in mind that some liquid-cooled systems contain small coolant flow paths or longer distances with higher pressure than average.

Environmental Friendliness 

An environmentally friendly chiller can save not only the environment, but it can also save your business thousands of dollars a year&#; and it doesn&#;t hurt your public image either. Cooling keeps your machines safe and efficient, which allows for faster manufacturing. 

With an industrial chiller, you can stop worrying about how efficient your machines are and turn your energy toward making your business the best it can be.

Custom OEM Chillers

If you are having trouble finding exactly what you&#;re looking for in a chiller, consider purchasing from a company with custom OEM chiller solutions. When it comes to highly complex and long-term development projects, it makes a lot of sense to consider the issue of process and component cooling early on. 

Contact us to discuss your requirements of Electro Plating Power Supply. Our experienced sales team can help you identify the options that best suit your needs.