5 Must-Have Features in a Wireline Pressure Control Equipment

The document discusses pressure control equipment used for slickline operations, including: 1) Pressure control equipment is used to enable servicing of live wells and provides protection through quality control. 2) Selection of pressure control equipment depends on factors like well pressure, environment, and type of operation. 3) Proper well barriers like stuffing boxes and wireline valves must be selected based on pressure rating and presence of H2S to isolate wells.

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Technology used in oil and gas wells

In the oil and gas industry, the term wireline usually refers to the use of multi-conductor, single conductor or slickline cable, or "wireline", as a conveyance for the acquisition of subsurface petrophysical and geophysical data and the delivery of well construction services such as pipe recovery, perforating, plug setting and well cleaning and fishing. The subsurface geophysical and petrophysical information results in the description and analysis of subsurface geology, reservoir properties and production characteristics.

Associated with this, "wireline logging" is the acquisition and analysis of geophysical and petrophysical data and the provision of related services provided as a function of along-hole depth.

There are four basic types of wireline: multi-conductor, single conductor, slickline and braided line. Other types of wireline include sheathed slickline and fibre-optic lines.

Multi-conductor lines consist of external armor wires wound around a core of typically 4- or 7-conductors. The conductors are bound together in a central core, protected by the outer armor wires. These conductors are used to transmit power to the downhole instrumentation and transmit data (and commands) to and from the surface. Multi-conductor cables are used primarily in open- (and cased-) hole applications. Typically they have diameters from 0.377 inches (9.6 mm) to 0.548 inches (13.9 mm) with suggested working loads from 6.6 to 20 thousand pounds-force (29,000 to 89,000 N). (Note that wireline diameters and performance characteristics are typically expressed in imperial units.) Multi-conductor cables can be sheathed in smooth polymer coverings but are more commonly open wound cables.

Single-conductor cables are similar in construction to multi-conductor cables but have only one conductor. The diameters are usually much smaller, ranging from 1&#;10 inch (2.5 mm) to 5&#;16 inch (7.9 mm) and with suggested working loads of 800 to 7,735 lbf. Because of their size, these cables can be used in pressurized wells making them particularly suited for cased hole logging activities under pressure. They are typically used for well construction activities such as pipe recovery, perforating and plug setting as well as production logging and reservoir production characterization such as production logging, noise logging, pulsed neutron, production fluid sampling and production flow monitoring.

Slickline is a smooth single strand of wireline with diameters ranging form 0.082" to 0.160". Slickline has no conductor (although there are specialized polymer coated slicklines and tubing encapsulated (TEC) slicklines). They are used for light well construction and well maintenance activities as well as memory reliant subsurface data gathering. Slickline work includes mechanical services such a gauge emplacement and recovery, subsurface valve manipulation, well bore cleaning and fishing.

Braided line has mechanical characteristics similar to mono-conductor wireline, and is used for well construction and maintenance tasks such as heavy duty fishing and well bore cleaning work.

Slicklines

Used to place and recover wellbore equipment, such as plugs, gauges and valves, slicklines are single-strand non-electric cables lowered into oil and gas wells from the surface. Slicklines can also be used to adjust valves and sleeves located downhole, as well as repair tubing within the wellbore.

Wrapped around a drum on the back of a truck, the slickline is raised and lowered in the well by reeling in and out the wire hydraulically.

Braided line can contain an inner core of insulated wires which provide power to equipment located at the end of the cable, normally referred to as electric line, and provides a pathway for electrical telemetry for communication between the surface and equipment at the end of the cable.

On the other hand, wirelines are electric cables that transmit data about the well. Consisting of single strands or multi-strands, the wireline is used for both well intervention and formation evaluation operations. In other words, wirelines are useful in gathering data about the well in logging activities, as well as in workover jobs that require data transmittal.

Wireline logs

First developed by Conrad and Marcel Schlumberger in , wireline logs measure formation properties in a well through electrical lines of wire. Different from measurement while drilling (MWD) and mud logs, wireline logs are constant downhole measurements sent through the electrical wireline used to help geologists, drillers and engineers make real-time decisions about the reservoir and drilling operations. Wireline instruments can measure a host of petrophysical properties that form the basis of geological and petrophysical analysis of the subsurface. Measurements include self-potential, natural gamma ray, acoustic travel time, formation density, neutron porosity, resistivity and conductivity, nuclear magnetic resonance, borehole imaging, well bore geometry, formation dip and orientation, fluid characteristics such as density and viscosity and formation sampling.

The logging tool, also called a sonde, is located at the end of the wireline. The measurements are made by initially lowering sonde using the wireline to the prescribed depth and then recorded while raising it out of the well. The sonde responses are recorded continuously on the way up creating a so-called "log" of the instrument responses. The tension on the line assures that the depth measurement can be corrected for elastic stretch of the wireline. This elastic stretch correction will change as a function of cable length, tension at surface (called surface tension, Surf.Ten) and at the tool end of the wireline (called cablehead tension, CHT) and the elastic stretch coefficient of the cable. None of these are constants, so the correction has to be adjusted continuously between when starting the logging operation to recovery to the reference point (usually surface, or zero depth point, ZDP).

Workover operations

When producing wells require remedial work to sustain, restore or enhance production, this is called workover. Many times, workover operations require production shut-in, but not always.

Slickline firing head system

In workover operations, a well-servicing unit is used to winch items in and out of the wellbore. The line used to raise and lower equipment can be braided steel wireline or a single steel slickline. Workover operations conducted can include well clean-up, setting plugs, production logging and perforation through explosives.

Wireline tools are specially designed instruments lowered into a well bore on the end of the wireline cable. They are individually designed to provide any number of particular services, such as evaluation of the rock properties, the location of casing collars, formation pressures, information regarding the pore size or fluid identification and sample recovery. Modern wireline tools can be extremely complicated, and are often engineered to withstand very harsh conditions such as those found in many modern oil, gas, and geothermal wells. Pressures in gas wells can exceed 30,000 psi, while temperatures can exceed 500 deg Fahrenheit in some geothermal wells. Corrosive or carcinogenic gases such as hydrogen sulfide can also occur downhole.

To reduce the amount of time running in the well, several wireline tools are often joined together and run simultaneously in a tool string that can be hundreds of feet long and weigh more than lbs.

Natural gamma ray tools are designed to measure gamma radiation in the Earth caused by the disintegration of naturally occurring potassium, uranium, and thorium. Unlike nuclear tools, these natural gamma ray tools emit no radiation. The tools have a radiation sensor, which is usually a scintillation crystal that emits a light pulse proportional to the strength of the gamma ray striking it. This light pulse is then converted to a current pulse by means of a photomultiplier tube (PMT). From the photomultiplier tube, the current pulse goes to the tool's electronics for further processing and ultimately to the surface system for recording. The strength of the received gamma rays is dependent on the source emitting gamma rays, the density of the formation, and the distance between the source and the tool detector. The log recorded by this tool is used to identify lithology, estimate shale content, and depth correlation of future logs.

Nuclear tools measure formation properties through the interaction of reservoir molecules with radiation emitted from the logging tool. The two most common properties measured by nuclear tools are formation porosity and rock density:

Formation porosity is determined by installing a radiation source capable of emitting fast neutrons into the downhole environment. Any pore spaces in the rock are filled with fluid containing hydrogen atoms, which slow the neutrons down to an epithermal or thermal state. This atomic interaction creates gamma rays which are then measured in the tool through dedicated detectors, and interpreted through a calibration to a porosity. A higher number of gamma rays collected at the tool sensor would indicate a larger number of interactions with hydrogen atoms, and thus a larger porosity.[1]

Most open hole nuclear tools utilize double-encapsulated chemical sources.

Density tools use gamma ray radiation to determine the lithology and density of the rock in the downhole environment. Modern density tools utilize a Cs-137 radioactive source to generate gamma rays which interact with the rock strata. Since higher density materials absorb gamma rays much better than lower density materials, a gamma ray detector in the wire line tool is able to accurately determine formation density by measuring the number and associated energy level of returning gamma rays that have interacted with the rock matrix. Density tools usually incorporate an extendable caliper arm, which is used both to press the radioactive source and detectors against the side of the bore and also to measure the exact width of the bore in order to remove the effect of varying bore diameter on the readings.

Some modern nuclear tools use an electronically powered source controlled from the surface to generate neutrons. By emitting neutrons of varying energies, the logging engineer is able to determine formation lithology in fractional percentages.

In any matrix which has some porosity, the pore spaces will be filled with a fluid of oil, gas (either hydrocarbon or otherwise) or formation water (sometimes referred to as connate water). This fluid will saturate the rock and change its electrical properties. A wireline resistivity tool direct injects current (lateralog-type tools for conductive water-based muds) or induces (induction-type tools for resistive or oil-based muds) an electric current into the surrounding rock and determines the resistivity via Ohm's law. The resistivity of the formation is used primarily to identify pay zones containing highly resistive hydrocarbons as opposed to those containing water, which is generally more conductive. It is also useful for determining the location of the oil-water contact in a reservoir. Most wireline tools are able to measure the resistivity at several depths of investigation into the bore hole wall, allowing log analysts to accurately predict the level of fluid invasion from the drilling mud, and thus determine a qualitative measurement of permeability.

Some resistivity tools have many electrodes mounted on several articulated pads, allowing for multiple micro-resistivity measurements. These micro-resistivities have a very shallow depth of investigation, typically in the range of 0.1 to 0.8 inches, making them suitable for borehole imaging. Resistivity imagers are available which operate using induction methods for resistive mud systems (oil base), and direct current methods for conductive mud systems (water based).

Sonic tools, such as the Baker Hughes XMAC-F1, consist of multiple piezoelectric transducers and receivers mounted on the tool body at fixed distances. The transmitters generate a pattern of sound waves at varying operating frequencies into the down hole formation. The signal path leaves the transmitter, passes through the mud column, travels along the borehole wall and is collected at multiple receivers spaced out along the tool body. The time it takes for the sound wave to travel through the rock is dependent on a number of properties of the existing rock, including formation porosity, lithology, permeability and rock strength. Different types of pressure waves can be generated in specific axis, allowing geoscientists to determine anisotropic stress regimes. This is very important in determining hole stability and aids drilling engineers in planning for future well design.

Sonic tools are also used extensively to evaluate the cement bond between casing and formation in a completed well, primarily by calculating the accentuation of the signal after it as passed through the casing wall (see Cement Bond Tools below).

Ultrasonic tools use a rotating acoustic transducer to map a 360-degree image of the borehole as the logging tool is pulled to surface. This is especially useful for determining small scale bedding and formation dip, as well as identifying drilling artifacts such as spiraling or induced fractures.

A measurement of the nuclear magnetic resonance (NMR) properties of hydrogen in the formation. There are two phases to the measurement: polarization and acquisition. First, the hydrogen atoms are aligned in the direction of a static magnetic field (B0). This polarization takes a characteristic time T1. Second, the hydrogen atoms are tipped by a short burst from an oscillating magnetic field that is designed so that they precess in resonance in a plane perpendicular to B0. The frequency of oscillation is the Larmor frequency. The precession of the hydrogen atoms induces a signal in the antenna. The decay of this signal with time is caused by transverse relaxation and is measured by the CPMG pulse sequence. The decay is the sum of different decay times, called T2. The T2 distribution is the basic output of an NMR measurement.

The NMR measurement made by both a laboratory instrument and a logging tool follow the same principles very closely. An important feature of the NMR measurement is the time needed to acquire it. In the laboratory, time presents no difficulty. In a log, there is a trade-off between the time needed for polarization and acquisition, logging speed and frequency of sampling. The longer the polarization and acquisition, the more complete the measurement. However, the longer times require either lower logging speed or less frequent sampling.

A cement bond tool, or CBT, is an acoustic tool used to measure the quality of the cement behind the casing. Using a CBT, the bond between the casing and cement as well as the bond between cement and formation can be determined. Using CBT data, a company can troubleshoot problems with the cement sheath if necessary. This tool must be centralized in the well to function properly.

Two of the largest problems found in cement by CBT's are channeling and micro-annulus. A micro annulus is the formation of microscopic cracks in the cement sheath. Channeling is where large, contiguous voids in the cement sheath form, typically caused by poor centralization of the casing. Both of these situations can, if necessary, be fixed by remedial electric line work.

A CBT makes its measurements by rapidly pulsing out compressional waves across the well bore and into the pipe, cement, and formation. The compressional pulse originates in a transmitter at the top of the tool, which, when powered up on surface sounds like a rapid clicking sound. The tool typically has two receivers, one three feet away from the receiver, and another at five feet from the transmitter. These receivers record the arrival time of the compressional waves. The information from these receivers are logged as travel times for the three- and five-foot receivers and as a micro-seismogram.

Recent advances in logging technologies have allowed the receivers to measure 360 degrees of cement integrity and can be represented on a log as a radial cement map and as 6-8 individual sector arrival times.

Casing collar locators

Casing collar locator tools, or CCL's, are among the simplest and most essential in cased hole electric line. CCL's are typically used for depth correlation and can be an indicator of line overspeed when logging in heavy fluids.[2]

A CCL operates on Faraday's Law of Induction. Two magnets are separated by a coil of copper wire. As the CCL passes by a casing joint, or collar, the difference in metal thickness across the two magnets induces a current spike in the coil. This current spike is sent uphole and logged as what's called a collar kick on the cased hole log.[3]

A cased hole gamma perforator is used to perform mechanical services, such as shooting perforations, setting downhole tubing/casing elements, dumping remedial cement, tracer surveys, etc. Typically, a gamma perforator will have some sort of explosively initiated device attached to it, such as a perforating gun, a setting tool, or a dump bailor. In certain instances, the gamma perforator is used to merely spot objects in the well, as in tubing conveyed perforating operations and tracer surveys.

Gamma perforators operate in much the same way as an open hole natural gamma ray tool. Gamma rays given off from naturally occurring radioactive elements bombard the scintillation detector mounted on the tool. The tool processes the gamma ray counts and sends the data uphole where it processed by a computerized acquisition system, and plotted on a log versus depth. The information is then used to ensure that the depth shown on the log is correct. After that, power can be applied through the tool to set off explosive charges for things like perforating, setting plugs or packers, dumping cement, etc.

Wireline pressure setting assemblies (WLSPA)

Setting tools are used to set downhole completion elements such as production packers or bridge plugs. Setting tools typically use the expanding gas energy from a slow-burning explosive charge to drive a hydraulic piston assembly. The assembly is attached to the plug or packer by means of a setting mandrel and a sliding sleeve, which when "stroked" by the piston assembly, effectively squeezes the elastomer elements of the packing element, deforming it sufficiently to wedge it into place in the tubing or casing string. Most completion packers or plugs have a specially designed shear mechanism that release the setting tool from the element allowing it to be retrieved back to surface. The packer/plug, however, remains down hole as a barrier to isolate production zones or permanently plug off a well bore.

Expansion tools incorporate similar design features to WLSPA, using an internal piston assembly, except the main differences are that the piston is bi-directional, and does not detach to be left downhole. A hardened set of contoured pads expand when the piston is "stroked", indenting a small circle in the inner wall of the casing, and expanding the overall casing to make full contact with cement, packing material, or directly with the formation wall. The original design and concept of the tool was to stop surface casing pressure without impacting production by leaving hardware in the well bore. They can also be used in other applications like plugging and abandoning or drilling intervention operations like setting whipstocks.

Additional equipment

Cable head

The cable head is the uppermost portion of the toolstring on any given type of wireline. The cable head is where the conductor wire is made into an electrical connection that can be connected to the rest of the toolstring. Cable heads are typically custom built by the wireline operator for every job and depend greatly on depth, pressure and the type of wellbore fluid.

Electric line weakpoints are also located in the cable head. If the tool is to become stuck in the well, the weak point is where the tool would first separate from the wireline. If the wireline were severed anywhere else along the line, the tool becomes much more difficult to fish.[4]

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Tractors

Tractors are electrical tools used to push the toolstring into hole, overcoming wireline's disadvantage of being gravity dependent. These are used for in highly deviated and horizontal wells where gravity is insufficient, even with roller stem. They push against the side of the wellbore either through the use of wheels or through a wormlike motion.

Measuring head

A measuring head is the first piece of equipment the wireline comes into contact with off the drum. The measuring head is composed of several wheels that support the wireline on its way to the winch and they also measure crucial wireline data.

A measuring head records tension, depth, and speed. Current models use optical encoders to derive the revolutions of a wheel with a known circumference, which in turn is used to figure speed and depth. A wheel with a pressure sensor is used to figure tension.

Wireline apparatus

For oilfield work, the wireline resides on the surface, wound around a large (3 to 10 feet in diameter) spool. Operators may use a portable spool (on the back of a special truck) or a permanent part of the drilling rig. A motor and drive train turn the spool and raise and lower the equipment into and out of the well &#; the winch.

Pressure control during wireline operations

The pressure control employed during wireline operations is intended to contain pressure originating from the well bore. During open hole electric line operations, the pressure might be the result from a well kicking. During cased hole electric line, this is most likely the result of a well producing at high pressures. Pressure equipment must be rated to well over the expected well pressures. Normal ratings for wireline pressure equipment is 5,000, 10,000, and 15,000 pounds per square inch. Some wells are contained with 20,000 psi and 30,000 psi equipment is in development also.

Flange

A flange attaches to the top of the Christmas tree, usually with some sort of adapter for the rest of the pressure control. A metal gasket is placed between the top of the Christmas tree and the flange to keep in well pressures.

Wireline valve

A wireline control valve, also called a wireline blow out preventer (BOP), is an enclosed device with one or more rams capable of closing over the wireline in an emergency. A dual wireline valve has two sets of rams and some have the capability of pumping grease in the space between the rams to counterbalance the well pressure.

Lubricator

Lubricator is the term used for sections of pressure tested pipe that act to seal in wireline tools during pressurization. As stated it is a series of pipes that connect and it is what holds the tool string so operators can make runs in and out of the well. It has valves to bleed off pressure so that you can disconnect it from the well and work on tools, etc.

Pump-in sub

Pump-in subs (also known as a flow T) allow for the injection of fluid into the pressure control string. Normally these are used for wellsite pressure testing, which is typically performed between every run into the well. They can also be used to bleed off pressure from the string after a run in the well, or to pump in kill fluids to control a wild well.

Grease injector head

The grease injector head is the main apparatus for controlling well pressure while running into the hole. The grease head uses a series of very small pipes, called flow tubes, to decrease the pressure head of the well. Grease is injected at high pressure into the bottom portion of the grease head to counteract the remaining well pressure.

Pack-off subs utilize hydraulic pressure on a two brass fittings which compress a rubber sealing element to create a seal around the wireline. Pack-offs can be hand pumped or compressed through a motorized pumping unit.

Line wiper

A line wiper operates in much the same way as a pack-off sub, except that the rubber element is much softer. Hydraulic pumps exert force on the rubber element until a light pressure is exerted on the wireline, cleaning grease and well fluid off the line in the process.

Quick test sub

A quick test sub (QTS) is used when pressure testing the pressure control equipment (PCE) for repetitive operations. The PCE is pressure tested and then broke at the QTS afterward to avoid having to retest the entire string. The PCE is then reconnected at the QTS. The QTS has two O-rings where it was disconnected that can be tested with hydraulic pressure to confirm the PCE can still hold the pressure it was tested to.

Ball-check valve

If the wireline were to become severed from the tool, a ball check valve can seal the well off from the surface. During wireline operations, a steel ball sits to the side of a confined area within the grease head while the cable runs in and out of the hole. If the wireline exits that confined area under pressure, the pressure will force the steel ball up towards the hole where the wireline had been. The ball's diameter is larger than that of the hole, so the ball effectively seals off pressure to the surface.

Head catcher

A head catcher (also called tool catcher) is a device placed at the top of the lubricator section. Should the wireline tools be forced into the top of the lubricator section, the head catcher, which looks like a small 'claw,' will clamp down on the fishing neck of the tool. This action prevents the tools from falling downhole should the line pull out of the rope socket. Pressure is applied to the head catcher to release the tools.

Tool trap

A tool trap has the same purpose as a head catcher in that it prevents the tools from inadvertently dropping down the hole. This device is normally located just above the well control valves, providing protection to these important barriers from a dropped tool. The tool trap has to be functioned Open in order to allow the tools to enter the well, and is normally built to allow tools to be recovered through the tool trap even when it is in the Closed position.

Quick-connect sub

A subassembly device that is bolted to the top of the BOP stack that is designed to eliminate traditional bolt-flanges to connect lubricator heads and utilize tapered-wedge and lock ring designs. This allows the same security of traditional pressure control connections but a significant time savings component.

See also

Sources and citations