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Apr. 29, 2024
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As the good old adage goes, “Quality is the best business plan.” And this also applies to industries that revolve around stone use. As one of the biggest stone manufacturers in the world, China has devised practical yet innovative stone processing solutions that focus on producing high-quality stones at large quantities.
China’s systematized mining and stone processing procedures don’t just filter products for quality. They also significantly cut down production costs, making it possible for Chinese suppliers to offer stone materials at a lower price.
Add to that, whether you’re flying to China or you’re putting your faith in air or sea cargoes, buying stones in bulk can help you get huge savings from paying products at their wholesale prices.
China is home to leading stone manufacturers that are capable of performing small and large-scale operations for a variety of applications. But prior to the country’s rise as a stone-manufacturing giant, it has also met adversities, specifically when we put safe and sustainable mining procedures into the equation.
The solution: the implementation of strict mining protocols that shut down small enterprises that were not abiding by stone mining procedures. This has resulted in better mining practices that are now used by thousands of Chinese stone manufacturing enterprises.
Measure and mark the material
: Before you start cutting, you need to measure and mark the material where you want to make the cut. This will help you ensure accuracy and alignment, as well as avoid waste and errors. You can use a tape measure, a ruler, a pencil, a chalk, or a marker to measure and mark the material. You can also use a template, a stencil, or a pattern to trace the shape and size of the cut. Make sure you mark both sides of the material, as well as the cutting line and the direction of the cut.
Secure and support the material
: After you mark the material, you need to secure and support the material on a flat and stable surface. This will help you prevent the material from moving, sliding, or falling during the cut, as well as protect the material and the surface from damage. You can use clamps, screws, nails, or adhesive tape to secure the material to the surface. You can also use blocks, stands, or brackets to support the material and raise it above the surface. Make sure you leave enough space and clearance for the blade and the tool to move freely and safely.
Use additional water
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: One of the best practices for cutting sintered stone is to use additional water, which can help cool down the blade and the material, reduce friction and dust, and prevent overheating and chipping. You can use a water jet, a wet saw, or a spray bottle to apply water to the cutting area. You can also use a bucket, a hose, or a faucet to supply water to the tool or the blade. Make sure you use enough water to keep the blade and the material wet, but not too much to cause flooding or splashing.
Reduce the speed of the blade
: Another tip for cutting sintered stone is to reduce the speed of the blade, which can help prevent cracking and breaking the material, as well as prolong the life of the blade. You can use a variable speed controller or a dial to adjust the speed of the blade according to the type and thickness of the material. You can also use a soft start or a gradual acceleration to avoid sudden or jerky movements. Make sure you use a slow and steady speed to cut through the material, but not too slow to cause binding or stalling.
Make shallow and multiple cuts
: A good technique for cutting sintered stone is to make shallow and multiple cuts, which can help reduce the pressure and stress on the blade and the material, as well as improve the quality and smoothness of the cut. You can use a depth stop or a guide to set the depth of the blade and make sure you do not cut too deep or too shallow. You can also use a scoring or a kerfing cut to create a groove or a notch on the material before making the final cut. Make sure you make several passes over the material, gradually increasing the depth of the cut, until you reach the desired thickness.
Check and adjust the blade alignment
: Another important practice for cutting sintered stone is to check and adjust the blade alignment, which can help ensure accuracy and consistency, as well as avoid uneven or crooked cuts. You can use a square, a level, or a protractor to check the angle and the direction of the blade and make sure it is perpendicular and parallel to the material and the surface. You can also use a laser, a light, or a shadow to check the position and the path of the blade and make sure it follows the mark and the line. Make sure you check and adjust the blade alignment before and during the cut, as well as after changing the blade or the tool.
Clean and maintain the tools and equipment
: After you finish cutting, you need to clean and maintain the tools and equipment, which can help prevent rust, corrosion, or damage, as well as improve the performance and the lifespan of the tools and equipment. You can use a cloth, a brush, or a vacuum to remove any dust, debris, or residue from the tools and equipment. You can also use water, soap, or a cleaner to wash and sanitize the tools and equipment. Make sure you dry and store the tools and equipment in a cool and dry place, away from moisture and heat.
Wear protective gear
: The last but not least tip for cutting sintered stone is to wear protective gear, which can help protect yourself and others from injury or harm, as well as comply with the safety regulations and standards. You can wear gloves, goggles, earplugs, masks, helmets, boots, or aprons to protect your hands, eyes, ears, nose, mouth, head, feet, or body from cuts, burns, shocks, noise, dust, or sparks. You can also wear a vest, a badge, or a sign to identify yourself and your role, as well as alert others of your presence and activity.
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